loading
ARIDA- 10 Ton
ARIDA
8462109000
10 Ton High Speed precision Press Machine
Copper, metal materials
Local Service/Online Service
High Speed Punch Machine
Hot
Electricity
GS, CE, RoHS, ISO 9001
12 months
Semi-Open Punch
Single Action
Crank Press
Electric Power Transmission
Standard Export Packing
ARIDA
China
High precision
Worldwide
Yes
| Availability: | |
|---|---|
| Quantity: | |
The 10 Ton High Speed Precision Press Machine is a high-performance industrial press designed to deliver precise and rapid stamping and forming operations with a maximum force of 10 tons (20,000 pounds). Engineered for high-volume production environments, this machine combines exceptional speed, accuracy, and reliability to meet the demanding requirements of modern manufacturing. It is widely used in industries such as automotive, electronics, and consumer goods for tasks such as sheet metal forming, component stamping, and precision part production. Equipped with advanced control systems and safety features, the 10 Ton High Speed Precision Press Machine ensures consistent quality and efficiency, making it an essential tool for achieving high productivity and maintaining strict quality standards.
Automotive Industry:
Body Parts: Production of car body panels, doors, and hoods.
Engine Components: Manufacturing of engine parts such as pistons, connecting rods, and valves.
Interior Parts: Stamping of interior components like dashboard panels and seat parts.
Electronics Industry:
Printed Circuit Boards (PCBs): Forming and stamping of PCB components and connectors.
Enclosures and Cases: Production of metal enclosures and cases for electronic devices.
Small Components: Manufacturing of small, precise components like brackets and clips.
Appliance Manufacturing:
Sheet Metal Parts: Production of sheet metal parts for appliances such as refrigerators, washing machines, and ovens.
Housings and Covers: Stamping of housings and covers for various household appliances.
Medical Device Manufacturing:
Surgical Instruments: Production of precision surgical instruments and tools.
Implants and Prosthetics: Manufacturing of small, intricate components for medical implants and prosthetics.
Diagnostic Equipment: Stamping of components for medical diagnostic equipment.
Consumer Goods:
Household Items: Production of small household items like kitchenware, utensils, and hardware.
Toys and Games: Manufacturing of small parts for toys and games.
Tool and Die Making:
Custom Tools and Dies: Production of custom tools, dies, and molds for various manufacturing processes.
Prototyping: Rapid prototyping of new parts and components.
Jewelry Manufacturing:
Components: Stamping and forming of jewelry components such as clasps, earring backs, and pendants.
Assembly: Precision assembly of small, delicate jewelry pieces.
Telecommunications:
Connectors and Housings: Production of connectors and housing parts for telecommunication equipment.
Mobile Devices: Manufacturing of small, high-precision parts for mobile phones and networking equipment.
Energy Sector:
Renewable Energy Systems: Production of components for solar panels, wind turbines, and other renewable energy systems.
Battery Packs: Manufacturing of precision parts for battery packs and energy storage systems.
Packaging Industry:
Containers and Cans: Stamping of metal containers, cans, and lids.
Labels and Tags: Production of metal labels and tags for packaging.
Aerospace Industry:
Structural Components: Fabrication of lightweight and high-strength components for aircraft and spacecraft.
Fasteners and Fittings: Production of precision fasteners, clips, and fittings.
Instrument Panels: Stamping of instrument panels and control surfaces.
Defense and Military:
Equipment Components: Manufacturing of precision components for military equipment and vehicles.
Armor Plating: Stamping of armor plates and protective components.
Emergency Stop (E-Stop) Buttons:
Multiple Locations: E-stop buttons are strategically placed in easily accessible locations around the machine to allow operators to quickly stop the machine in case of an emergency.
Immediate Shutdown: Pressing an E-stop button immediately cuts power to the machine, bringing it to a safe halt.
Light Curtains:
Optical Barriers: Light curtains create an invisible barrier around the dangerous areas of the machine. If the light curtain is broken (e.g., by an operator's hand), the machine stops immediately.
Adjustable Sensitivity: Some light curtains can be adjusted to different sensitivity levels to accommodate various production needs.
Pressure-Sensitive Mats:
Floor Sensors: Pressure-sensitive mats are placed on the floor around the machine to detect the presence of operators or other objects. If the mat is stepped on, the machine stops to prevent accidents.
Instant Response: These mats provide an immediate response to ensure the safety of personnel.
Safety Interlocks:
Guard Interlocks: Safety interlocks on machine guards ensure that the machine cannot be started or will stop if the guard is opened or removed.
Access Control: Interlocks can also control access to hazardous areas, preventing unauthorized entry.
Control System Redundancy:
Dual Channel Systems: Some control systems use dual-channel redundancy to ensure that if one channel fails, the other can still safely stop the machine.
Fault Detection: The control system continuously monitors for faults and can automatically shut down the machine if a critical issue is detected.
Operator Interface and Displays:
User-Friendly Controls: The control panel is designed to be intuitive and user-friendly, with clear indicators and warnings.
Real-Time Monitoring: Displays provide real-time information on machine status, allowing operators to quickly identify and address issues.
Programmable Logic Controller (PLC):
Advanced Control: A PLC manages the machine's operations, ensuring that all movements and actions are precisely controlled and monitored.
Safety Programming: The PLC can be programmed with safety protocols and limits to prevent unsafe conditions.
Limit Switches and Sensors:
Position Sensing: Limit switches and sensors are used to monitor the position of moving parts and ensure they do not exceed safe limits.
Speed and Force Monitoring: Sensors can monitor the speed and force applied by the press to prevent overloading and ensure consistent performance.
Safe Start Control:
Two-Hand Control: Two-hand control systems require the operator to use both hands to start the machine, reducing the risk of accidental activation.
Cycle Control: These systems ensure that the machine only starts when both hands are in a safe position.
Maintenance and Diagnostic Features:
Self-Diagnostics: The control system can perform self-diagnostic checks to identify and report potential issues before they become critical.
Maintenance Alerts: The system can alert operators when maintenance is due, helping to prevent breakdowns and ensure the machine remains in good working condition.
Training and Documentation:
Operator Training: Comprehensive training programs ensure that operators understand how to use the machine safely and effectively.
User Manuals and Guides: Detailed user manuals and safety guides provide clear instructions and safety protocol
Pre-Operation Inspection:
Check Safety Devices: Ensure that all safety devices, such as light curtains, pressure-sensitive mats, and emergency stop buttons, are functioning properly.
Inspect Machine Condition: Check for any signs of wear or damage on the machine, including the press bed, ram, and dies.
Lubrication: Verify that all moving parts are adequately lubricated to prevent friction and wear.
Personal Protective Equipment (PPE):
Wear Appropriate PPE: Operators should wear safety glasses, hearing protection, and appropriate clothing to protect against potential hazards.
No Loose Clothing or Jewelry: Avoid wearing loose clothing, ties, or jewelry that could get caught in the machine.
Operator Training:
Proper Training: Ensure that all operators are trained and certified to use the machine. They should understand the machine's functions, safety features, and emergency procedures.
Follow Manufacturer Guidelines: Adhere to the manufacturer's operating instructions and safety guidelines.
Material Handling:
Secure Workpieces: Ensure that workpieces are securely positioned and clamped to prevent movement during operation.
Use Proper Feeding Techniques: Use appropriate feeding methods to ensure that materials are fed into the machine safely and accurately.
Machine Operation:
Start Slowly: Begin operations at a slow speed to ensure everything is functioning correctly before increasing to full speed.
Monitor Machine Performance: Continuously monitor the machine for any unusual noises, vibrations, or performance issues.
Avoid Overloading: Do not exceed the machine's maximum force capacity to prevent damage to the machine or workpieces.
Emergency Procedures:
Know the E-Stop Locations: Be familiar with the locations of all emergency stop buttons and know how to use them.
Immediate Action: In the event of an emergency, immediately activate the emergency stop and notify the supervisor.
Maintenance and Cleaning:
Regular Maintenance: Follow the recommended maintenance schedule to ensure the machine remains in optimal condition.
Clean the Machine: Regularly clean the machine to remove debris and maintain a clear workspace.
Do Not Clean While Running: Never clean or adjust the machine while it is in operation.
Work Area Management:
Keep the Area Clear: Maintain a clean and organized work area to prevent tripping hazards and ensure easy access to the machine.
Mark Hazard Zones: Clearly mark hazard zones around the machine to alert personnel to potential dangers.
Documentation and Records:
Maintain Records: Keep detailed records of machine inspections, maintenance, and any incidents or near-misses.
Report Issues: Report any issues or concerns to the supervisor immediately for prompt resolution.
Environmental Considerations:
Ventilation: Ensure proper ventilation in the work area to manage dust, fumes, and heat generated by the machine.
Noise Control: Use noise reduction measures if necessary to protect operators' hearing.
Visual Inspection: Check for any visible signs of wear, damage, or leaks.
Lubrication: Apply lubricant to all moving parts, such as the ram, guides, and bearings, according to the manufacturer's recommendations.
Clean the Machine: Wipe down the machine to remove dust, debris, and metal shavings. Pay special attention to the worktable and die areas.
Check Safety Devices: Ensure that all safety devices, such as light curtains, pressure-sensitive mats, and emergency stop buttons, are functioning correctly.
Inspect Belts and Chains: Check for wear or slack in belts and chains and adjust or replace as needed.
Check Fluid Levels: Verify that all hydraulic fluids, oils, and coolants are at the correct levels and top up as necessary.
Filter Replacement: Change air and oil filters to ensure clean and efficient operation.
Belt Tension: Adjust belt tension to maintain proper alignment and prevent slippage.
Die and Tool Inspection: Inspect dies and tools for wear or damage and replace or sharpen as needed.
Grease Points: Lubricate all grease points with the appropriate type of grease.
Check Electrical Connections: Inspect electrical connections and wiring for any signs of damage or loose connections.
Clean the Hydraulic System: Flush and clean the hydraulic system to remove contaminants and ensure smooth operation.
Check Air Compressor: If the machine uses an air compressor, check the air filter, drain the moisture trap, and inspect the air lines for leaks.
Bearing Inspection: Inspect all bearings for wear and replace if necessary.
Motor and Drive Inspection: Check motors and drives for any signs of wear or overheating.
Coolant System: Clean and flush the coolant system to prevent buildup and ensure effective cooling.
Hydraulic Hoses and Fittings: Inspect hydraulic hoses and fittings for leaks or damage and replace as needed.
Complete Overhaul: Perform a comprehensive inspection and maintenance of all major components, including the hydraulic system, electrical system, and mechanical parts.
Calibration: Calibrate all sensors, gauges, and control systems to ensure accurate readings and performance.
Replace Worn Parts: Replace any worn or damaged parts, such as seals, gaskets, and bushings.
System Alignment: Align all major components, such as the ram and guides, to ensure proper alignment and reduce wear.
Maintenance Logs: Keep detailed records of all maintenance activities, including dates, tasks performed, and any issues encountered.
Service Reports: Generate service reports after each maintenance session to document the condition of the machine and any repairs made.
Operator Training: Ensure that operators are trained in proper maintenance procedures and understand the importance of regular maintenance.
Manufacturer Support: Utilize the manufacturer's support services for any complex maintenance or troubleshooting tasks. Regularly consult the user manual and technical documentation.
Answer: The 10 Ton High Speed Precision Press Machine can apply a maximum force of 10 tons (20,000 pounds), making it suitable for a wide range of stamping and forming applications.
Answer: The machine can operate at a stroke rate of up to 600 strokes per minute (SPM), ensuring high productivity and efficiency in production.
Answer: The machine includes safety features such as emergency stop buttons, light curtains, pressure-sensitive mats, and safety interlocks to protect operators and prevent accidents.
Answer: The 10 Ton High Speed Precision Press Machine can handle a variety of materials, including metals, plastics, and composites, making it versatile for different industries.
Answer: Regular maintenance includes daily visual inspections, lubrication, cleaning, weekly fluid checks, monthly bearing and tool inspections, and annual comprehensive overhauls to ensure optimal performance and longevity.
The 10 Ton High Speed Precision Press Machine is a high-performance industrial press designed to deliver precise and rapid stamping and forming operations with a maximum force of 10 tons (20,000 pounds). Engineered for high-volume production environments, this machine combines exceptional speed, accuracy, and reliability to meet the demanding requirements of modern manufacturing. It is widely used in industries such as automotive, electronics, and consumer goods for tasks such as sheet metal forming, component stamping, and precision part production. Equipped with advanced control systems and safety features, the 10 Ton High Speed Precision Press Machine ensures consistent quality and efficiency, making it an essential tool for achieving high productivity and maintaining strict quality standards.
Automotive Industry:
Body Parts: Production of car body panels, doors, and hoods.
Engine Components: Manufacturing of engine parts such as pistons, connecting rods, and valves.
Interior Parts: Stamping of interior components like dashboard panels and seat parts.
Electronics Industry:
Printed Circuit Boards (PCBs): Forming and stamping of PCB components and connectors.
Enclosures and Cases: Production of metal enclosures and cases for electronic devices.
Small Components: Manufacturing of small, precise components like brackets and clips.
Appliance Manufacturing:
Sheet Metal Parts: Production of sheet metal parts for appliances such as refrigerators, washing machines, and ovens.
Housings and Covers: Stamping of housings and covers for various household appliances.
Medical Device Manufacturing:
Surgical Instruments: Production of precision surgical instruments and tools.
Implants and Prosthetics: Manufacturing of small, intricate components for medical implants and prosthetics.
Diagnostic Equipment: Stamping of components for medical diagnostic equipment.
Consumer Goods:
Household Items: Production of small household items like kitchenware, utensils, and hardware.
Toys and Games: Manufacturing of small parts for toys and games.
Tool and Die Making:
Custom Tools and Dies: Production of custom tools, dies, and molds for various manufacturing processes.
Prototyping: Rapid prototyping of new parts and components.
Jewelry Manufacturing:
Components: Stamping and forming of jewelry components such as clasps, earring backs, and pendants.
Assembly: Precision assembly of small, delicate jewelry pieces.
Telecommunications:
Connectors and Housings: Production of connectors and housing parts for telecommunication equipment.
Mobile Devices: Manufacturing of small, high-precision parts for mobile phones and networking equipment.
Energy Sector:
Renewable Energy Systems: Production of components for solar panels, wind turbines, and other renewable energy systems.
Battery Packs: Manufacturing of precision parts for battery packs and energy storage systems.
Packaging Industry:
Containers and Cans: Stamping of metal containers, cans, and lids.
Labels and Tags: Production of metal labels and tags for packaging.
Aerospace Industry:
Structural Components: Fabrication of lightweight and high-strength components for aircraft and spacecraft.
Fasteners and Fittings: Production of precision fasteners, clips, and fittings.
Instrument Panels: Stamping of instrument panels and control surfaces.
Defense and Military:
Equipment Components: Manufacturing of precision components for military equipment and vehicles.
Armor Plating: Stamping of armor plates and protective components.
Emergency Stop (E-Stop) Buttons:
Multiple Locations: E-stop buttons are strategically placed in easily accessible locations around the machine to allow operators to quickly stop the machine in case of an emergency.
Immediate Shutdown: Pressing an E-stop button immediately cuts power to the machine, bringing it to a safe halt.
Light Curtains:
Optical Barriers: Light curtains create an invisible barrier around the dangerous areas of the machine. If the light curtain is broken (e.g., by an operator's hand), the machine stops immediately.
Adjustable Sensitivity: Some light curtains can be adjusted to different sensitivity levels to accommodate various production needs.
Pressure-Sensitive Mats:
Floor Sensors: Pressure-sensitive mats are placed on the floor around the machine to detect the presence of operators or other objects. If the mat is stepped on, the machine stops to prevent accidents.
Instant Response: These mats provide an immediate response to ensure the safety of personnel.
Safety Interlocks:
Guard Interlocks: Safety interlocks on machine guards ensure that the machine cannot be started or will stop if the guard is opened or removed.
Access Control: Interlocks can also control access to hazardous areas, preventing unauthorized entry.
Control System Redundancy:
Dual Channel Systems: Some control systems use dual-channel redundancy to ensure that if one channel fails, the other can still safely stop the machine.
Fault Detection: The control system continuously monitors for faults and can automatically shut down the machine if a critical issue is detected.
Operator Interface and Displays:
User-Friendly Controls: The control panel is designed to be intuitive and user-friendly, with clear indicators and warnings.
Real-Time Monitoring: Displays provide real-time information on machine status, allowing operators to quickly identify and address issues.
Programmable Logic Controller (PLC):
Advanced Control: A PLC manages the machine's operations, ensuring that all movements and actions are precisely controlled and monitored.
Safety Programming: The PLC can be programmed with safety protocols and limits to prevent unsafe conditions.
Limit Switches and Sensors:
Position Sensing: Limit switches and sensors are used to monitor the position of moving parts and ensure they do not exceed safe limits.
Speed and Force Monitoring: Sensors can monitor the speed and force applied by the press to prevent overloading and ensure consistent performance.
Safe Start Control:
Two-Hand Control: Two-hand control systems require the operator to use both hands to start the machine, reducing the risk of accidental activation.
Cycle Control: These systems ensure that the machine only starts when both hands are in a safe position.
Maintenance and Diagnostic Features:
Self-Diagnostics: The control system can perform self-diagnostic checks to identify and report potential issues before they become critical.
Maintenance Alerts: The system can alert operators when maintenance is due, helping to prevent breakdowns and ensure the machine remains in good working condition.
Training and Documentation:
Operator Training: Comprehensive training programs ensure that operators understand how to use the machine safely and effectively.
User Manuals and Guides: Detailed user manuals and safety guides provide clear instructions and safety protocol
Pre-Operation Inspection:
Check Safety Devices: Ensure that all safety devices, such as light curtains, pressure-sensitive mats, and emergency stop buttons, are functioning properly.
Inspect Machine Condition: Check for any signs of wear or damage on the machine, including the press bed, ram, and dies.
Lubrication: Verify that all moving parts are adequately lubricated to prevent friction and wear.
Personal Protective Equipment (PPE):
Wear Appropriate PPE: Operators should wear safety glasses, hearing protection, and appropriate clothing to protect against potential hazards.
No Loose Clothing or Jewelry: Avoid wearing loose clothing, ties, or jewelry that could get caught in the machine.
Operator Training:
Proper Training: Ensure that all operators are trained and certified to use the machine. They should understand the machine's functions, safety features, and emergency procedures.
Follow Manufacturer Guidelines: Adhere to the manufacturer's operating instructions and safety guidelines.
Material Handling:
Secure Workpieces: Ensure that workpieces are securely positioned and clamped to prevent movement during operation.
Use Proper Feeding Techniques: Use appropriate feeding methods to ensure that materials are fed into the machine safely and accurately.
Machine Operation:
Start Slowly: Begin operations at a slow speed to ensure everything is functioning correctly before increasing to full speed.
Monitor Machine Performance: Continuously monitor the machine for any unusual noises, vibrations, or performance issues.
Avoid Overloading: Do not exceed the machine's maximum force capacity to prevent damage to the machine or workpieces.
Emergency Procedures:
Know the E-Stop Locations: Be familiar with the locations of all emergency stop buttons and know how to use them.
Immediate Action: In the event of an emergency, immediately activate the emergency stop and notify the supervisor.
Maintenance and Cleaning:
Regular Maintenance: Follow the recommended maintenance schedule to ensure the machine remains in optimal condition.
Clean the Machine: Regularly clean the machine to remove debris and maintain a clear workspace.
Do Not Clean While Running: Never clean or adjust the machine while it is in operation.
Work Area Management:
Keep the Area Clear: Maintain a clean and organized work area to prevent tripping hazards and ensure easy access to the machine.
Mark Hazard Zones: Clearly mark hazard zones around the machine to alert personnel to potential dangers.
Documentation and Records:
Maintain Records: Keep detailed records of machine inspections, maintenance, and any incidents or near-misses.
Report Issues: Report any issues or concerns to the supervisor immediately for prompt resolution.
Environmental Considerations:
Ventilation: Ensure proper ventilation in the work area to manage dust, fumes, and heat generated by the machine.
Noise Control: Use noise reduction measures if necessary to protect operators' hearing.
Visual Inspection: Check for any visible signs of wear, damage, or leaks.
Lubrication: Apply lubricant to all moving parts, such as the ram, guides, and bearings, according to the manufacturer's recommendations.
Clean the Machine: Wipe down the machine to remove dust, debris, and metal shavings. Pay special attention to the worktable and die areas.
Check Safety Devices: Ensure that all safety devices, such as light curtains, pressure-sensitive mats, and emergency stop buttons, are functioning correctly.
Inspect Belts and Chains: Check for wear or slack in belts and chains and adjust or replace as needed.
Check Fluid Levels: Verify that all hydraulic fluids, oils, and coolants are at the correct levels and top up as necessary.
Filter Replacement: Change air and oil filters to ensure clean and efficient operation.
Belt Tension: Adjust belt tension to maintain proper alignment and prevent slippage.
Die and Tool Inspection: Inspect dies and tools for wear or damage and replace or sharpen as needed.
Grease Points: Lubricate all grease points with the appropriate type of grease.
Check Electrical Connections: Inspect electrical connections and wiring for any signs of damage or loose connections.
Clean the Hydraulic System: Flush and clean the hydraulic system to remove contaminants and ensure smooth operation.
Check Air Compressor: If the machine uses an air compressor, check the air filter, drain the moisture trap, and inspect the air lines for leaks.
Bearing Inspection: Inspect all bearings for wear and replace if necessary.
Motor and Drive Inspection: Check motors and drives for any signs of wear or overheating.
Coolant System: Clean and flush the coolant system to prevent buildup and ensure effective cooling.
Hydraulic Hoses and Fittings: Inspect hydraulic hoses and fittings for leaks or damage and replace as needed.
Complete Overhaul: Perform a comprehensive inspection and maintenance of all major components, including the hydraulic system, electrical system, and mechanical parts.
Calibration: Calibrate all sensors, gauges, and control systems to ensure accurate readings and performance.
Replace Worn Parts: Replace any worn or damaged parts, such as seals, gaskets, and bushings.
System Alignment: Align all major components, such as the ram and guides, to ensure proper alignment and reduce wear.
Maintenance Logs: Keep detailed records of all maintenance activities, including dates, tasks performed, and any issues encountered.
Service Reports: Generate service reports after each maintenance session to document the condition of the machine and any repairs made.
Operator Training: Ensure that operators are trained in proper maintenance procedures and understand the importance of regular maintenance.
Manufacturer Support: Utilize the manufacturer's support services for any complex maintenance or troubleshooting tasks. Regularly consult the user manual and technical documentation.
Answer: The 10 Ton High Speed Precision Press Machine can apply a maximum force of 10 tons (20,000 pounds), making it suitable for a wide range of stamping and forming applications.
Answer: The machine can operate at a stroke rate of up to 600 strokes per minute (SPM), ensuring high productivity and efficiency in production.
Answer: The machine includes safety features such as emergency stop buttons, light curtains, pressure-sensitive mats, and safety interlocks to protect operators and prevent accidents.
Answer: The 10 Ton High Speed Precision Press Machine can handle a variety of materials, including metals, plastics, and composites, making it versatile for different industries.
Answer: Regular maintenance includes daily visual inspections, lubrication, cleaning, weekly fluid checks, monthly bearing and tool inspections, and annual comprehensive overhauls to ensure optimal performance and longevity.
