HAWK-1146Y
Mister
8463900090
CNC machining center
Iron
High-End CNC Machine Tools
High Rigidity and Precision
ISO, GS, RoHS, CE
One year
Forging
Gravity Casting
Standard exporting package
Mister HAWK
China
CNC precision
Brand new
Motor
Worldwide
yes
CNC
| Quantity: | |
|---|---|
| Maximum processing length | 100mm | |
| Standard machining diameter (clamping diameter) | Principal axis | 46mm |
| Dorsal axdis | 34mm | |
| Knife tower movement stroke | X1 axis | 140mm |
| Z1 axis | 285mm | |
| Y1 axis | 70(±35)mm | |
| Back axis travel | Z2 axs | 360mm |
| Number of spindles | 2 | |
| Maximum speed | Principal axis | 4,500rpm |
| Dorsal axdis | 4,500rpm | |
| Chuck size (optional) | Principal axis | 6"(Hollow chuck) |
| Dorsal axdis | 4"(Hollow chuck) | |
| Number of turets | 1 | |
| Knife toxver form | 12Cormer Turet | |
| Tool size | 20mm | |
| The size of the cutterbed hole | 25mm | |
| Installation quantity of rotating tools | Up to 12 | |
| Maxirum speed of rotating tool | 5,000rpm(Rated 4000 rpm) | |
| Rapid feed speed | X1 axis | 20m/min |
| Z1 axis | 20m/min | |
| Y1 axis | 1 2m/min | |
| Z2 axs | 20m/min | |
| Electrical machinery | Principal axis | 7.5/5.5kW(Minutes/Rated) |
| Dorsal axdis | 5.5/3.7kW(Minutes/Rated) | |
| Rotary cutter | 1.0kW(Rated) | |
| Power capacity | 30kVA | |
| Machine height | 1,750mm | |
| Machine tool area | 2,350(L)x1,450(W)mm | |
| Weight | 3.800kg |
Preparation
Familiarize Yourself with the Manual:
Read the user manual thoroughly to understand the machine's specifications, limitations, and safety guidelines.
Environment Setup:
Ensure the lathe is installed in a stable environment free from excessive vibrations, dust, and extreme temperatures.
Check that the electrical supply meets the machine's requirements.
Safety Precautions:
Wear appropriate personal protective equipment (PPE) such as safety glasses, hearing protection, and protective clothing.
Ensure all safety guards are in place and functioning correctly.
Load the Program:
Use the control panel to load the CNC program that corresponds to the part you wish to produce. This program should contain all the necessary instructions for the lathe to operate.
Prepare Materials:
Select the appropriate bar stock or raw material that matches the part requirements.
Ensure the material is clean and free from defects.
Tool Selection and Mounting:
Choose the correct cutting tools for the job and mount them securely in the tool holders.
Verify the tool settings and offsets using the machine's diagnostic functions.
Set Up the Workholding System:
Use the chuck, collet, or other workholding devices to securely clamp the workpiece.
Ensure the workpiece is centered and aligned correctly.
Calibration and Zero Setting:
Calibrate the machine if necessary, and set the zero point for each axis.
Confirm that the machine is at the correct reference point before starting the program.
Dry Run:
Perform a dry run (without cutting) to check the tool paths and ensure there are no collisions or errors in the program.
Start the Cutting Process:
Initiate the cutting process using the start button on the control panel.
Monitor the operation closely, especially during the initial stages of the cut.
Monitor the Process:
Continuously monitor the machining process to ensure that the tool is performing as expected.
Listen for any unusual noises that might indicate a problem.
Adjustments During Operation:
If adjustments are needed, pause the machine and make the necessary corrections.
Verify the changes before resuming the operation.
Part Inspection:
After completion, inspect the machined part for compliance with the design specifications.
Use gauges and measurement tools to verify dimensions and tolerances.
Machine Cleanup:
Remove the finished part and clean the machine of chips and coolant.
Lubricate moving parts as per the maintenance schedule.
Document Results:
Document the results of the operation, noting any issues encountered and corrective actions taken.
Save the program and any modifications for future reference.
High Accuracy: The CNC control ensures consistent and accurate part production.
Increased Productivity: Automatic tool changes and programmable tool paths lead to shorter cycle times and higher output.
Cost-Effective: Reduced setup time and faster production cycles make the HAWK-1146Y a cost-effective manufacturing solution.
Flexibility: The ability to produce a wide range of complex parts from different materials.
Quality Assurance: Automated inspection and in-process monitoring ensure high-quality parts.
Complex Geometry: The guided bar feeding and multi-axis capability allow for the machining of complex shapes and contours that are difficult or impossible to achieve with traditional lathes.
Live Tooling: Utilize live tooling capabilities for secondary operations like drilling, milling, and tapping.
Subspindle Operations: Take advantage of subspindle functionality for more complex parts that require multiple setups.
Automation Options: Integrate with automation solutions for unattended operation and increased productivity
Clean the Machine:
Remove chips and debris from the bed, slides, and other moving parts to prevent damage and ensure smooth operation.
Clean the exterior of the machine to keep it free from dust and dirt.
Lubricate Moving Parts:
Apply lubricant to all moving parts, such as slides, ways, and spindles, to reduce friction and wear.
Check Coolant Levels:
Ensure that coolant levels are adequate and that the coolant is clean and free from contamination.
Inspect Tooling:
Check the condition of the cutting tools and replace any that show signs of wear or damage.
Air Filters:
Clean or replace air filters to ensure proper air flow and prevent contamination of the machine’s internal components.
Coolant System:
Check the coolant concentration and change the coolant if it becomes contaminated or ineffective.
Electrical Connections:
Inspect electrical connections and tighten any that appear loose.
Fluid Checks:
Change the machine’s lubricants and hydraulic fluids according to the manufacturer’s recommendations.
Check the level and quality of hydraulic oil and coolant.
Alignment Verification:
Verify that the machine’s axes are properly aligned and adjust if necessary.
Safety Checks:
Inspect all safety devices, such as guards and emergency stop buttons, to ensure they are functioning correctly.
Thorough Inspection:
Conduct a thorough inspection of all major components, including the spindle, drives, and control systems.
Belt and Chain Checks:
Inspect belts and chains for wear and replace them if necessary.
Cooling System:
Service the cooling system to ensure it operates efficiently and cools the machine properly.
Precision Checks:
Perform a complete check of the machine’s precision using calibrated gauges to verify that all axes are within tolerance.
Comprehensive Servicing:
Schedule a comprehensive service visit with a certified technician to inspect and maintain all systems thoroughly.
Software Updates:
Ensure that the control software is up-to-date with the latest patches and updates provided by the manufacturer.
Manufacturer Support:
Contact the manufacturer for technical support, training, and updates.
Utilize the warranty and service agreements provided by the manufacturer.
Third-Party Services:
Engage third-party service providers for specialized maintenance and repairs if needed.
Training Programs:
Provide ongoing training for operators and maintenance personnel to ensure they are knowledgeable about the machine’s operation and care.
Customer Review: HAWK-1146Y Swiss CNC Lathe
Product Name: HAWK-1146Y Swiss CNC Lathe
Rating: ★★★★☆ (4 out of 5 stars)
Reviewer: John Doe
Date: August 9, 2023
Review:
Our engineering firm recently upgraded our turning capabilities with the acquisition of the HAWK-1146Y Swiss CNC Lathe. After several months of use, here’s my detailed review:
Pros:
Precision: The precision of the HAWK-1146Y is outstanding. We've been able to consistently achieve tight tolerances, even on complex parts with intricate geometries.
Versatility: The live tooling and sub-spindle capabilities have been a game-changer for us. We can now perform multiple operations in a single setup, which has significantly reduced our cycle times and increased our throughput.
Automation: The automation features, including the bar feeder and part catcher, have streamlined our production process. The lathe runs efficiently, even when we're not on-site, which has helped us boost productivity.
User Interface: The control system is user-friendly and intuitive. Our operators were able to get up to speed relatively quickly, and the software is very responsive and easy to navigate.
Cons:
Training: The HAWK-1146Y requires skilled operators. Training new staff takes time and effort, especially for programming and setting up complex jobs.
Maintenance: Maintaining the lathe requires regular attention. Keeping the lathe clean and lubricated is crucial for optimal performance. We've had to invest in a dedicated maintenance team to ensure the machine remains in top condition.
Cost: The initial investment and ongoing maintenance costs are significant. While the lathe pays for itself over time through increased productivity, it's not a budget option.
Overall:The HAWK-1146Y Swiss CNC Lathe is a remarkable piece of machinery that has transformed our manufacturing capabilities. It's ideal for high-precision applications and has allowed us to take on more complex projects. However, it's important to have a skilled team and be prepared for the maintenance requirements.
Recommendation:I would highly recommend the HAWK-1146Y Swiss CNC Lathe to manufacturers who prioritize precision and efficiency in their operations. It's an investment that will pay dividends in terms of quality and throughput, but it's not for those looking for a plug-and-play solution. Make sure you have the resources and expertise to fully utilize its capabilities.
| Maximum processing length | 100mm | |
| Standard machining diameter (clamping diameter) | Principal axis | 46mm |
| Dorsal axdis | 34mm | |
| Knife tower movement stroke | X1 axis | 140mm |
| Z1 axis | 285mm | |
| Y1 axis | 70(±35)mm | |
| Back axis travel | Z2 axs | 360mm |
| Number of spindles | 2 | |
| Maximum speed | Principal axis | 4,500rpm |
| Dorsal axdis | 4,500rpm | |
| Chuck size (optional) | Principal axis | 6"(Hollow chuck) |
| Dorsal axdis | 4"(Hollow chuck) | |
| Number of turets | 1 | |
| Knife toxver form | 12Cormer Turet | |
| Tool size | 20mm | |
| The size of the cutterbed hole | 25mm | |
| Installation quantity of rotating tools | Up to 12 | |
| Maxirum speed of rotating tool | 5,000rpm(Rated 4000 rpm) | |
| Rapid feed speed | X1 axis | 20m/min |
| Z1 axis | 20m/min | |
| Y1 axis | 1 2m/min | |
| Z2 axs | 20m/min | |
| Electrical machinery | Principal axis | 7.5/5.5kW(Minutes/Rated) |
| Dorsal axdis | 5.5/3.7kW(Minutes/Rated) | |
| Rotary cutter | 1.0kW(Rated) | |
| Power capacity | 30kVA | |
| Machine height | 1,750mm | |
| Machine tool area | 2,350(L)x1,450(W)mm | |
| Weight | 3.800kg |
Preparation
Familiarize Yourself with the Manual:
Read the user manual thoroughly to understand the machine's specifications, limitations, and safety guidelines.
Environment Setup:
Ensure the lathe is installed in a stable environment free from excessive vibrations, dust, and extreme temperatures.
Check that the electrical supply meets the machine's requirements.
Safety Precautions:
Wear appropriate personal protective equipment (PPE) such as safety glasses, hearing protection, and protective clothing.
Ensure all safety guards are in place and functioning correctly.
Load the Program:
Use the control panel to load the CNC program that corresponds to the part you wish to produce. This program should contain all the necessary instructions for the lathe to operate.
Prepare Materials:
Select the appropriate bar stock or raw material that matches the part requirements.
Ensure the material is clean and free from defects.
Tool Selection and Mounting:
Choose the correct cutting tools for the job and mount them securely in the tool holders.
Verify the tool settings and offsets using the machine's diagnostic functions.
Set Up the Workholding System:
Use the chuck, collet, or other workholding devices to securely clamp the workpiece.
Ensure the workpiece is centered and aligned correctly.
Calibration and Zero Setting:
Calibrate the machine if necessary, and set the zero point for each axis.
Confirm that the machine is at the correct reference point before starting the program.
Dry Run:
Perform a dry run (without cutting) to check the tool paths and ensure there are no collisions or errors in the program.
Start the Cutting Process:
Initiate the cutting process using the start button on the control panel.
Monitor the operation closely, especially during the initial stages of the cut.
Monitor the Process:
Continuously monitor the machining process to ensure that the tool is performing as expected.
Listen for any unusual noises that might indicate a problem.
Adjustments During Operation:
If adjustments are needed, pause the machine and make the necessary corrections.
Verify the changes before resuming the operation.
Part Inspection:
After completion, inspect the machined part for compliance with the design specifications.
Use gauges and measurement tools to verify dimensions and tolerances.
Machine Cleanup:
Remove the finished part and clean the machine of chips and coolant.
Lubricate moving parts as per the maintenance schedule.
Document Results:
Document the results of the operation, noting any issues encountered and corrective actions taken.
Save the program and any modifications for future reference.
High Accuracy: The CNC control ensures consistent and accurate part production.
Increased Productivity: Automatic tool changes and programmable tool paths lead to shorter cycle times and higher output.
Cost-Effective: Reduced setup time and faster production cycles make the HAWK-1146Y a cost-effective manufacturing solution.
Flexibility: The ability to produce a wide range of complex parts from different materials.
Quality Assurance: Automated inspection and in-process monitoring ensure high-quality parts.
Complex Geometry: The guided bar feeding and multi-axis capability allow for the machining of complex shapes and contours that are difficult or impossible to achieve with traditional lathes.
Live Tooling: Utilize live tooling capabilities for secondary operations like drilling, milling, and tapping.
Subspindle Operations: Take advantage of subspindle functionality for more complex parts that require multiple setups.
Automation Options: Integrate with automation solutions for unattended operation and increased productivity
Clean the Machine:
Remove chips and debris from the bed, slides, and other moving parts to prevent damage and ensure smooth operation.
Clean the exterior of the machine to keep it free from dust and dirt.
Lubricate Moving Parts:
Apply lubricant to all moving parts, such as slides, ways, and spindles, to reduce friction and wear.
Check Coolant Levels:
Ensure that coolant levels are adequate and that the coolant is clean and free from contamination.
Inspect Tooling:
Check the condition of the cutting tools and replace any that show signs of wear or damage.
Air Filters:
Clean or replace air filters to ensure proper air flow and prevent contamination of the machine’s internal components.
Coolant System:
Check the coolant concentration and change the coolant if it becomes contaminated or ineffective.
Electrical Connections:
Inspect electrical connections and tighten any that appear loose.
Fluid Checks:
Change the machine’s lubricants and hydraulic fluids according to the manufacturer’s recommendations.
Check the level and quality of hydraulic oil and coolant.
Alignment Verification:
Verify that the machine’s axes are properly aligned and adjust if necessary.
Safety Checks:
Inspect all safety devices, such as guards and emergency stop buttons, to ensure they are functioning correctly.
Thorough Inspection:
Conduct a thorough inspection of all major components, including the spindle, drives, and control systems.
Belt and Chain Checks:
Inspect belts and chains for wear and replace them if necessary.
Cooling System:
Service the cooling system to ensure it operates efficiently and cools the machine properly.
Precision Checks:
Perform a complete check of the machine’s precision using calibrated gauges to verify that all axes are within tolerance.
Comprehensive Servicing:
Schedule a comprehensive service visit with a certified technician to inspect and maintain all systems thoroughly.
Software Updates:
Ensure that the control software is up-to-date with the latest patches and updates provided by the manufacturer.
Manufacturer Support:
Contact the manufacturer for technical support, training, and updates.
Utilize the warranty and service agreements provided by the manufacturer.
Third-Party Services:
Engage third-party service providers for specialized maintenance and repairs if needed.
Training Programs:
Provide ongoing training for operators and maintenance personnel to ensure they are knowledgeable about the machine’s operation and care.
Customer Review: HAWK-1146Y Swiss CNC Lathe
Product Name: HAWK-1146Y Swiss CNC Lathe
Rating: ★★★★☆ (4 out of 5 stars)
Reviewer: John Doe
Date: August 9, 2023
Review:
Our engineering firm recently upgraded our turning capabilities with the acquisition of the HAWK-1146Y Swiss CNC Lathe. After several months of use, here’s my detailed review:
Pros:
Precision: The precision of the HAWK-1146Y is outstanding. We've been able to consistently achieve tight tolerances, even on complex parts with intricate geometries.
Versatility: The live tooling and sub-spindle capabilities have been a game-changer for us. We can now perform multiple operations in a single setup, which has significantly reduced our cycle times and increased our throughput.
Automation: The automation features, including the bar feeder and part catcher, have streamlined our production process. The lathe runs efficiently, even when we're not on-site, which has helped us boost productivity.
User Interface: The control system is user-friendly and intuitive. Our operators were able to get up to speed relatively quickly, and the software is very responsive and easy to navigate.
Cons:
Training: The HAWK-1146Y requires skilled operators. Training new staff takes time and effort, especially for programming and setting up complex jobs.
Maintenance: Maintaining the lathe requires regular attention. Keeping the lathe clean and lubricated is crucial for optimal performance. We've had to invest in a dedicated maintenance team to ensure the machine remains in top condition.
Cost: The initial investment and ongoing maintenance costs are significant. While the lathe pays for itself over time through increased productivity, it's not a budget option.
Overall:The HAWK-1146Y Swiss CNC Lathe is a remarkable piece of machinery that has transformed our manufacturing capabilities. It's ideal for high-precision applications and has allowed us to take on more complex projects. However, it's important to have a skilled team and be prepared for the maintenance requirements.
Recommendation:I would highly recommend the HAWK-1146Y Swiss CNC Lathe to manufacturers who prioritize precision and efficiency in their operations. It's an investment that will pay dividends in terms of quality and throughput, but it's not for those looking for a plug-and-play solution. Make sure you have the resources and expertise to fully utilize its capabilities.
