Customized Parts Processing Flow With Supplied Drawings
Do not manufacture defective products, do not accept defective products, do not outflow defective products
Quality Control
Process quality control: 1. incoming inspection; 2. First part of the process; 3. Finished product warehousing inspection; 4. Shipment inspection. Perfect quality control system, to achieve control
Quality Factor Prevention
Professional skilled workers backup management;
Set key position management;
Personnel training management;
flowIT over station to prevent stupidness;
Equipment maintenance IT management.
IT Management And Control
Raw material NG, can not issue materials; The first piece NG, cannot be produced; Finished NG, can not be stored; Dispatch NG, unable to ship.
Quality Culture Construction
Three modernizations and stable management Equipment automation/management IT/ personnel specialization/stability
Three to comply with the implementation Operate according to the process/according to the file/according to the job instructions Observe process discipline/labor discipline
Manufacturing Quality Assurance Process
Whole process quality control
IQC/SQE
Incoming Inspection
OP/IPQC
Pre-production inspection
IPQC/PQE
Incoming Inspection
IPQC/PQE
In-process Inspection
FQC/OQC/PQE
Final /out-going Inspection
OQC/CQE
OBA Inspection
Quality Management Assurance
Material Inspection
Fixture/Tooling buy off Standard correlation FlFO control Training/Qualification/AR&R Line start check (self-station check and record)
Initial Process Audit
First article inspection Process parameter and program revision check On-line fixture and carrier check Process flow check
Process Audit
Sampling inspection for critical process Go & No go check Test programmer check Machine maintenance check Blind test
Function Check
Cosmetic check Dimension measure Vibration Test Drop Test