HAWK-932
Mister
8463900090
CNC machining center
Iron
High-End CNC Machine Tools
High Rigidity and Precision
ISO, GS, RoHS, CE
One year
Forging
Gravity Casting
Standard exporting package
Mister HAWK
China
CNC precision
Brand new
Motor
Worldwide
yes
CNC
| Quantity: | |
|---|---|
| Maximum spindle processing diameter | 32mm |
| The maxmum machining diameter of the back shaft | 26mm |
| Maximum processing length | 2.5D(D ils the diameter of the workpiece) |
| Axial maximum driling diameter | 10mm |
| Axialmaximum tapping size | M8 |
| Maximum spindle speed | 8000rpm |
| Radial maximum drilling diametet | 7mm |
| Radial maxirmum tapping size | M6 |
| Radial power head maximm rotation speed | 6000rpm |
| Rated rotation speed of the radial power head | 4500rpm |
| The maximum take out length of the workpiece | 100mm |
| Number of knives installed | 21 units (25 units for 6-axis models) |
| Cutting tool (tuming tool) | 16x16x5 pleces |
| Sleeve | 25.0 X 4 (piece) |
| Spindle spring clip head | ER16 |
| Power head cip head | ER16 |
| Z1、Z2、X2、Y1 Axis fast forward speed | 30m/min |
| X1 Axls fast forwvard speed | 24m/min |
| Y2 Axis fast forward speed | 15m/min(Only 6-axis models ) |
| The spindle drives power | 7.5KW |
| Power head drive power | 1KW |
| Cutting oil | O.4KW |
| Cooling of spindle | 0.075KW |
| Lubricating oil | 0.004KW |
| Spindle center height | 1060mm |
| Air pressure flowv | 0.5mpa 0.5m cube/min |
| Main circuit breaker capacity | 40A |
| Input power | 12.3KW |
| Weight | 2800kg |
| Overall dimensions | 2250X1200X2000mm |
Optimize Programs: Regularly update and optimize CNC programs to improve efficiency and reduce cycle times.
Preventive Maintenance: Adhere to a preventive maintenance schedule to keep the lathe in top condition.
Continuous Training: Ensure operators are well-trained and aware of new developments in CNC technology.
Data Management: Keep records of machine usage, maintenance schedules, and performance metrics.
Cleanliness: Wipe down the machine to remove chips, dust, and oil residue.
Coolant Check: Ensure that the coolant level is sufficient and clean. Change the coolant as necessary to prevent contamination.
Lubrication: Lubricate moving parts according to the manufacturer’s recommendations.
Air Filters: Inspect air filters and replace them if they are dirty or clogged.
Cooling System: Check the cooling system for leaks and proper operation.
Drain Condensate: Drain condensate from the air tank if applicable.
Inspect Electrical Connections: Check for loose electrical connections and tighten them if needed.
Check Hydraulic Oil Levels: Ensure hydraulic oil levels are adequate.
Inspect Belts: Check belts for wear and tension; replace as needed.
Change Lubricants: Change lubricants in the machine as per the maintenance schedule.
Grease Zerk Fittings: Grease all Zerk fittings.
Check Tooling: Inspect tooling for wear and damage; sharpen or replace as necessary.
Comprehensive Inspection: Conduct a thorough inspection of all systems, including electrical, mechanical, and hydraulic components.
Machine Calibration: Recalibrate the machine to ensure accuracy.
Service Contracts: Consider professional service contracts for major overhauls and repairs.
Eye Protection: Wear safety glasses or goggles to protect against flying debris.
Ear Protection: Use earplugs or earmuffs to protect against noise.
Footwear: Wear steel-toe boots to protect feet from dropped objects.
Work Gloves: Use appropriate gloves when handling materials but avoid wearing them when operating controls.
Emergency Stop: Familiarize yourself with the location and function of the emergency stop button.
Safe Distance: Keep a safe distance from moving parts and the cutting area.
Tool Security: Ensure that all tools are properly secured before starting the machine.
Guard Installation: Install and maintain guards over moving parts and the cutting area.
Proper Use: Use the machine only for its intended purpose and follow the manufacturer’s instructions.
Housekeeping: Maintain a clean and organized work environment to prevent accidents.
Material Handling: Handle materials properly to avoid injury and damage to the machine.
Training: Ensure that operators are properly trained and understand the machine’s capabilities and limitations.
First Aid: Have a first aid kit readily available.
Fire Extinguishers: Keep fire extinguishers accessible and know how to use them.
Evacuation Plan: Have an evacuation plan in case of emergencies.
Posted by: John Doe, Manufacturing Engineer
Date: August 14, 2023
Rating: 5 out of 5 stars
Title: Exceptional Precision and Versatility
Review:
I recently had the opportunity to work extensively with a Five-Axis CNC Lathe in our facility, and I must say that it has exceeded all my expectations. As a manufacturing engineer, I've worked with a variety of machine tools over the years, but this particular model stands out for its precision, versatility, and ease of use.
Performance:
The lathe's five-axis capability has been a game-changer for us. We're now able to produce complex parts with intricate geometries that were previously challenging or even impossible to manufacture. The ability to move the cutting tool and workpiece along three linear axes (X, Y, and Z) and two rotational axes (A and C) has greatly expanded our capabilities.
Accuracy:
The lathe's accuracy is outstanding. We've achieved tolerances as tight as ±0.005 mm, which is crucial for our high-precision components. The CNC control is incredibly responsive and reliable, ensuring that each part is machined to exact specifications.
Automation:
The automatic tool changer and programmable tool paths have significantly reduced our setup time and increased productivity. We can now switch between different tools quickly and efficiently, minimizing downtime and maximizing throughput.
Software Integration:
The CAD/CAM software integration is seamless. Our team was able to create complex toolpaths and simulate the machining process before actual production, which helped us identify and resolve potential issues beforehand. This has saved us a lot of time and material costs.
Maintenance and Support:
Maintenance has been straightforward. The machine comes with clear documentation and the manufacturer provides excellent support. Any minor issues we encountered were resolved promptly, either through the provided manuals or by contacting the support team.
Safety:
Safety is a top priority, and the lathe's design incorporates several safety features, including guards and emergency stop mechanisms. We feel confident knowing that our operators are protected while working with this powerful machine.
Conclusion:
Overall, the Five-Axis CNC Lathe has been a significant investment for our company, but it has proven to be worth every penny. It has enabled us to take on more complex projects, improve our product quality, and increase our competitiveness in the market. If you're looking to enhance your manufacturing capabilities, I highly recommend considering a Five-Axis CNC Lathe.
Pros:
Exceptional precision
Five-axis capability for complex parts
Seamless CAD/CAM integration
Increased productivity through automation
Excellent support and documentation
Cons:
Higher initial investment compared to simpler lathes
Requires skilled operators for optimal performance.
What is a Five-Axis CNC Lathe?
Answer: A Five-Axis CNC Lathe is a specialized machine tool designed for complex and intricate turning operations. It can move the cutting tool and workpiece along three linear axes (X, Y, and Z) and two rotational axes (A and C), providing unparalleled flexibility and precision in machining.
What are the key features of a Five-Axis CNC Lathe?
Answer: Key features include five-axis motion, computer numerical control (CNC), high precision, automatic tool changer, programmable tool paths, variable speed spindle, integrated coolant system, and safety features.
What materials can a Five-Axis CNC Lathe work with?
Answer: Five-Axis CNC Lathes can work with a wide range of materials, including metals (such as steel, aluminum, brass, and copper), plastics, and composites.
What are the typical applications of a Five-Axis CNC Lathe?
Answer: Applications include the aerospace industry, medical industry, automotive industry, general engineering, energy sector, and military and defense.
How does the CNC control work in a Five-Axis CNC Lathe?
Answer: The CNC control precisely guides the cutting tool and workpiece along five axes, allowing for complex shapes and patterns to be produced accurately and consistently. The CNC program is created using CAD/CAM software, which generates the toolpaths and controls the machine's movements.
Can a Five-Axis CNC Lathe perform threading operations?
Answer: Yes, a Five-Axis CNC Lathe can perform threading operations, as well as a variety of other operations such as cutting, drilling, and facing.
What is the difference between a Five-Axis CNC Lathe and a Three-Axis CNC Lathe?
Answer: A Five-Axis CNC Lathe has motion along three linear axes (X, Y, and Z) and two rotational axes (A and C), providing additional capabilities such as milling, drilling, and tapping in addition to turning. A Three-Axis CNC Lathe has motion along the X, Y, and Z axes only.
What is the maximum workpiece diameter and length that a Five-Axis CNC Lathe can handle?
Answer: The maximum workpiece diameter and length vary by model. For example, a typical Five-Axis CNC Lathe might handle a maximum workpiece diameter of 300 mm and a maximum workpiece length of 1,000 mm.
What is the positioning accuracy of a Five-Axis CNC Lathe?
Answer: The positioning accuracy is typically within ±0.005 mm, making these machines ideal for precision parts.
What are the benefits of using a Five-Axis CNC Lathe?
Answer: The benefits include high accuracy, increased productivity, cost-effectiveness, flexibility, and quality assurance through automated inspection and in-process monitoring.
How often does a Five-Axis CNC Lathe require maintenance?
Answer: Routine maintenance is essential to keep the machine running smoothly and to prolong its lifespan. The frequency of maintenance depends on the usage and specific manufacturer recommendations.
What safety features are included in a Five-Axis CNC Lathe?
Answer: Safety features typically include guards, emergency stop buttons, and protective covers to ensure operator safety.
Can a Five-Axis CNC Lathe be used for high-volume production?
Answer: Yes, Five-Axis CNC Lathes are suitable for high-volume production due to their automation capabilities and efficient tool changes.
What training is required to operate a Five-Axis CNC Lathe?
Answer: Operators must receive proper training to understand the machine's operation and safety procedures. Training typically includes programming, setup, operation, and maintenance.
Are there any specific software requirements for programming a Five-Axis CNC Lathe?
Answer: Programming requires CAD/CAM software, which generates the toolpaths and controls the machine's movements. Popular software options include Mastercam, SolidWorks CAM, and Fusion 360.
Can a Five-Axis CNC Lathe be customized for specific applications?
Answer: Yes, customization options are available, such as adding specialized tooling or integrating additional equipment like bar feeders or part loaders.
How does a Five-Axis CNC Lathe differ from a conventional manual lathe?
Answer: A Five-Axis CNC Lathe automates the cutting process using CNC control, while a manual lathe requires manual operation for cutting and tool changes.
What are the environmental considerations when operating a Five-Axis CNC Lathe?
Answer: Environmental considerations include proper ventilation, coolant management, and disposal of chips and other waste materials.
Is it possible to upgrade a Three-Axis CNC Lathe to a Five-Axis CNC Lathe?
Answer: Upgrading a Three-Axis CNC Lathe to a Five-Axis CNC Lathe is generally not feasible. It would typically involve purchasing a new machine with five-axis capabilities.
What are the common issues faced when using a Five-Axis CNC Lathe, and how can they be addressed?
Answer: Common issues include tool wear, vibration, and alignment issues. Regular maintenance, tool replacement, and calibration can help address these issues.
| Maximum spindle processing diameter | 32mm |
| The maxmum machining diameter of the back shaft | 26mm |
| Maximum processing length | 2.5D(D ils the diameter of the workpiece) |
| Axial maximum driling diameter | 10mm |
| Axialmaximum tapping size | M8 |
| Maximum spindle speed | 8000rpm |
| Radial maximum drilling diametet | 7mm |
| Radial maxirmum tapping size | M6 |
| Radial power head maximm rotation speed | 6000rpm |
| Rated rotation speed of the radial power head | 4500rpm |
| The maximum take out length of the workpiece | 100mm |
| Number of knives installed | 21 units (25 units for 6-axis models) |
| Cutting tool (tuming tool) | 16x16x5 pleces |
| Sleeve | 25.0 X 4 (piece) |
| Spindle spring clip head | ER16 |
| Power head cip head | ER16 |
| Z1、Z2、X2、Y1 Axis fast forward speed | 30m/min |
| X1 Axls fast forwvard speed | 24m/min |
| Y2 Axis fast forward speed | 15m/min(Only 6-axis models ) |
| The spindle drives power | 7.5KW |
| Power head drive power | 1KW |
| Cutting oil | O.4KW |
| Cooling of spindle | 0.075KW |
| Lubricating oil | 0.004KW |
| Spindle center height | 1060mm |
| Air pressure flowv | 0.5mpa 0.5m cube/min |
| Main circuit breaker capacity | 40A |
| Input power | 12.3KW |
| Weight | 2800kg |
| Overall dimensions | 2250X1200X2000mm |
Optimize Programs: Regularly update and optimize CNC programs to improve efficiency and reduce cycle times.
Preventive Maintenance: Adhere to a preventive maintenance schedule to keep the lathe in top condition.
Continuous Training: Ensure operators are well-trained and aware of new developments in CNC technology.
Data Management: Keep records of machine usage, maintenance schedules, and performance metrics.
Cleanliness: Wipe down the machine to remove chips, dust, and oil residue.
Coolant Check: Ensure that the coolant level is sufficient and clean. Change the coolant as necessary to prevent contamination.
Lubrication: Lubricate moving parts according to the manufacturer’s recommendations.
Air Filters: Inspect air filters and replace them if they are dirty or clogged.
Cooling System: Check the cooling system for leaks and proper operation.
Drain Condensate: Drain condensate from the air tank if applicable.
Inspect Electrical Connections: Check for loose electrical connections and tighten them if needed.
Check Hydraulic Oil Levels: Ensure hydraulic oil levels are adequate.
Inspect Belts: Check belts for wear and tension; replace as needed.
Change Lubricants: Change lubricants in the machine as per the maintenance schedule.
Grease Zerk Fittings: Grease all Zerk fittings.
Check Tooling: Inspect tooling for wear and damage; sharpen or replace as necessary.
Comprehensive Inspection: Conduct a thorough inspection of all systems, including electrical, mechanical, and hydraulic components.
Machine Calibration: Recalibrate the machine to ensure accuracy.
Service Contracts: Consider professional service contracts for major overhauls and repairs.
Eye Protection: Wear safety glasses or goggles to protect against flying debris.
Ear Protection: Use earplugs or earmuffs to protect against noise.
Footwear: Wear steel-toe boots to protect feet from dropped objects.
Work Gloves: Use appropriate gloves when handling materials but avoid wearing them when operating controls.
Emergency Stop: Familiarize yourself with the location and function of the emergency stop button.
Safe Distance: Keep a safe distance from moving parts and the cutting area.
Tool Security: Ensure that all tools are properly secured before starting the machine.
Guard Installation: Install and maintain guards over moving parts and the cutting area.
Proper Use: Use the machine only for its intended purpose and follow the manufacturer’s instructions.
Housekeeping: Maintain a clean and organized work environment to prevent accidents.
Material Handling: Handle materials properly to avoid injury and damage to the machine.
Training: Ensure that operators are properly trained and understand the machine’s capabilities and limitations.
First Aid: Have a first aid kit readily available.
Fire Extinguishers: Keep fire extinguishers accessible and know how to use them.
Evacuation Plan: Have an evacuation plan in case of emergencies.
Posted by: John Doe, Manufacturing Engineer
Date: August 14, 2023
Rating: 5 out of 5 stars
Title: Exceptional Precision and Versatility
Review:
I recently had the opportunity to work extensively with a Five-Axis CNC Lathe in our facility, and I must say that it has exceeded all my expectations. As a manufacturing engineer, I've worked with a variety of machine tools over the years, but this particular model stands out for its precision, versatility, and ease of use.
Performance:
The lathe's five-axis capability has been a game-changer for us. We're now able to produce complex parts with intricate geometries that were previously challenging or even impossible to manufacture. The ability to move the cutting tool and workpiece along three linear axes (X, Y, and Z) and two rotational axes (A and C) has greatly expanded our capabilities.
Accuracy:
The lathe's accuracy is outstanding. We've achieved tolerances as tight as ±0.005 mm, which is crucial for our high-precision components. The CNC control is incredibly responsive and reliable, ensuring that each part is machined to exact specifications.
Automation:
The automatic tool changer and programmable tool paths have significantly reduced our setup time and increased productivity. We can now switch between different tools quickly and efficiently, minimizing downtime and maximizing throughput.
Software Integration:
The CAD/CAM software integration is seamless. Our team was able to create complex toolpaths and simulate the machining process before actual production, which helped us identify and resolve potential issues beforehand. This has saved us a lot of time and material costs.
Maintenance and Support:
Maintenance has been straightforward. The machine comes with clear documentation and the manufacturer provides excellent support. Any minor issues we encountered were resolved promptly, either through the provided manuals or by contacting the support team.
Safety:
Safety is a top priority, and the lathe's design incorporates several safety features, including guards and emergency stop mechanisms. We feel confident knowing that our operators are protected while working with this powerful machine.
Conclusion:
Overall, the Five-Axis CNC Lathe has been a significant investment for our company, but it has proven to be worth every penny. It has enabled us to take on more complex projects, improve our product quality, and increase our competitiveness in the market. If you're looking to enhance your manufacturing capabilities, I highly recommend considering a Five-Axis CNC Lathe.
Pros:
Exceptional precision
Five-axis capability for complex parts
Seamless CAD/CAM integration
Increased productivity through automation
Excellent support and documentation
Cons:
Higher initial investment compared to simpler lathes
Requires skilled operators for optimal performance.
What is a Five-Axis CNC Lathe?
Answer: A Five-Axis CNC Lathe is a specialized machine tool designed for complex and intricate turning operations. It can move the cutting tool and workpiece along three linear axes (X, Y, and Z) and two rotational axes (A and C), providing unparalleled flexibility and precision in machining.
What are the key features of a Five-Axis CNC Lathe?
Answer: Key features include five-axis motion, computer numerical control (CNC), high precision, automatic tool changer, programmable tool paths, variable speed spindle, integrated coolant system, and safety features.
What materials can a Five-Axis CNC Lathe work with?
Answer: Five-Axis CNC Lathes can work with a wide range of materials, including metals (such as steel, aluminum, brass, and copper), plastics, and composites.
What are the typical applications of a Five-Axis CNC Lathe?
Answer: Applications include the aerospace industry, medical industry, automotive industry, general engineering, energy sector, and military and defense.
How does the CNC control work in a Five-Axis CNC Lathe?
Answer: The CNC control precisely guides the cutting tool and workpiece along five axes, allowing for complex shapes and patterns to be produced accurately and consistently. The CNC program is created using CAD/CAM software, which generates the toolpaths and controls the machine's movements.
Can a Five-Axis CNC Lathe perform threading operations?
Answer: Yes, a Five-Axis CNC Lathe can perform threading operations, as well as a variety of other operations such as cutting, drilling, and facing.
What is the difference between a Five-Axis CNC Lathe and a Three-Axis CNC Lathe?
Answer: A Five-Axis CNC Lathe has motion along three linear axes (X, Y, and Z) and two rotational axes (A and C), providing additional capabilities such as milling, drilling, and tapping in addition to turning. A Three-Axis CNC Lathe has motion along the X, Y, and Z axes only.
What is the maximum workpiece diameter and length that a Five-Axis CNC Lathe can handle?
Answer: The maximum workpiece diameter and length vary by model. For example, a typical Five-Axis CNC Lathe might handle a maximum workpiece diameter of 300 mm and a maximum workpiece length of 1,000 mm.
What is the positioning accuracy of a Five-Axis CNC Lathe?
Answer: The positioning accuracy is typically within ±0.005 mm, making these machines ideal for precision parts.
What are the benefits of using a Five-Axis CNC Lathe?
Answer: The benefits include high accuracy, increased productivity, cost-effectiveness, flexibility, and quality assurance through automated inspection and in-process monitoring.
How often does a Five-Axis CNC Lathe require maintenance?
Answer: Routine maintenance is essential to keep the machine running smoothly and to prolong its lifespan. The frequency of maintenance depends on the usage and specific manufacturer recommendations.
What safety features are included in a Five-Axis CNC Lathe?
Answer: Safety features typically include guards, emergency stop buttons, and protective covers to ensure operator safety.
Can a Five-Axis CNC Lathe be used for high-volume production?
Answer: Yes, Five-Axis CNC Lathes are suitable for high-volume production due to their automation capabilities and efficient tool changes.
What training is required to operate a Five-Axis CNC Lathe?
Answer: Operators must receive proper training to understand the machine's operation and safety procedures. Training typically includes programming, setup, operation, and maintenance.
Are there any specific software requirements for programming a Five-Axis CNC Lathe?
Answer: Programming requires CAD/CAM software, which generates the toolpaths and controls the machine's movements. Popular software options include Mastercam, SolidWorks CAM, and Fusion 360.
Can a Five-Axis CNC Lathe be customized for specific applications?
Answer: Yes, customization options are available, such as adding specialized tooling or integrating additional equipment like bar feeders or part loaders.
How does a Five-Axis CNC Lathe differ from a conventional manual lathe?
Answer: A Five-Axis CNC Lathe automates the cutting process using CNC control, while a manual lathe requires manual operation for cutting and tool changes.
What are the environmental considerations when operating a Five-Axis CNC Lathe?
Answer: Environmental considerations include proper ventilation, coolant management, and disposal of chips and other waste materials.
Is it possible to upgrade a Three-Axis CNC Lathe to a Five-Axis CNC Lathe?
Answer: Upgrading a Three-Axis CNC Lathe to a Five-Axis CNC Lathe is generally not feasible. It would typically involve purchasing a new machine with five-axis capabilities.
What are the common issues faced when using a Five-Axis CNC Lathe, and how can they be addressed?
Answer: Common issues include tool wear, vibration, and alignment issues. Regular maintenance, tool replacement, and calibration can help address these issues.
