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Nut Forming Machine
ARIDA
8463900090
CNC machining center
Iron
Fastener Making Machine
Cold Forging
High Rigidity and Precision
ISO, GS, RoHS, CE
One year
Forging
Gravity Casting
Standard exporting package
ARIDA
China
High Precision
Brand new
Motor
Worldwide
yes
CNC/MNC
With Decoiler
| Availability: | |
|---|---|
| Quantity: | |
| Parameter/Model | Unit | 11B6SL | 14B6SL | 17B6SL | 19B6SL | 24B6SL | 33B6SL |
| Model | 6 | 6 | 6 | 6 | 6 | 6 | |
| Max cut diameter | mm | 11 | 14 | 16 | 19 | 24 | 30 |
| Max cut length | mm | 15 | 25 | 30 | 30 | 30 | 36 |
| Ejection length of rear support | mm | 30 | 40/60 | 50 | 65/80 | 65/80 | 80 |
| Distance between the center and the main mold | mm | 50 | 60 | 70 | 80 | 100 | 140 |
| Main slide stroke | mm | 90 | 120 | 140 | 160 | 200 | 220 |
| Pressing force | ton | 55 | 100 | 120 | 160 | 250 | 400 |
| Productivity | pcs/min | 100 | 90 | 80 | 70 | 65 | 60 |
| Main motor | kw | 11 | 18.5 | 22 | 45 | 55 | 75 |
| Machine weight | kg | 4.5 | 8.5 | 12 | 19 | 28 | 48 |
| Machine dimensions | m | 2.15*1.55*1.06 | 2.8*2.05*1.3 | 3.9*2*1.4 | 4.45*2*1.4 | 5.5*3*1.7 | 6.5*3.2*1.8 |
Hex Nut
Roung Nut
Self-clinching Nut
Injection Nut
| Parameter/Model | Unit | 11B6SL | 14B6SL | 17B6SL | 19B6SL | 24B6SL | 33B6SL |
| Model | 6 | 6 | 6 | 6 | 6 | 6 | |
| Max cut diameter | mm | 11 | 14 | 16 | 19 | 24 | 30 |
| Max cut length | mm | 15 | 25 | 30 | 30 | 30 | 36 |
| Ejection length of rear support | mm | 30 | 40/60 | 50 | 65/80 | 65/80 | 80 |
| Distance between the center and the main mold | mm | 50 | 60 | 70 | 80 | 100 | 140 |
| Main slide stroke | mm | 90 | 120 | 140 | 160 | 200 | 220 |
| Pressing force | ton | 55 | 100 | 120 | 160 | 250 | 400 |
| Productivity | pcs/min | 100 | 90 | 80 | 70 | 65 | 60 |
| Main motor | kw | 11 | 18.5 | 22 | 45 | 55 | 75 |
| Machine weight | kg | 4.5 | 8.5 | 12 | 19 | 28 | 48 |
| Machine dimensions | m | 2.15*1.55*1.06 | 2.8*2.05*1.3 | 3.9*2*1.4 | 4.45*2*1.4 | 5.5*3*1.7 | 6.5*3.2*1.8 |
Hex Nut
Roung Nut
Self-clinching Nut
Injection Nut
Nut Forming Machine
Nut forming machines operate by compressing and shaping metal blanks into the desired nut form.
It is a specialized piece of manufacturing equipment designed to form internal threads in pre-formed blanks or to create nuts from raw material. These machines are used to produce a variety of nuts, such as hexagonal, square, or other custom shapes, by cold forging or cold heading processes.
Nut forming machines play a vital role in the manufacturing of threaded fasteners, providing a reliable and efficient means to produce nuts in large volumes. Their ability to produce high-quality nuts quickly and consistently makes them indispensable in industries that rely heavily on fasteners.
Machine Frame: The sturdy frame supports the machine's components and provides a solid base.
Power Source: Typically hydraulic or pneumatic power is used to drive the machine.
Die Set: Includes punch and die blocks that shape the nut.
Feed Mechanism: Ensures the blank is positioned correctly for forming.
Control System: Manages the operation sequence and parameters.
Blank Loading:
The blank, usually a piece of rod or bar stock cut to the right length, is placed in the machine.
In automated systems, a feeder mechanism might automatically insert the blanks into the machine.
Initial Clamping:
The blank is held in place by a clamping device to ensure it does not move during the forming process.
Downstroke:
A ram or piston, driven by hydraulic pressure or compressed air, moves downward.
The punch, attached to the ram, presses into the die, which contains the negative impression of the nut shape.
Forming:
As the punch continues to apply pressure, the blank is deformed to fill the cavity in the die.
The forming process may involve one or multiple stages depending on the complexity of the nut design.
For example, hexagonal nuts are often formed in two stages: first, the blank is swaged to form the hexagon, and second, the threads are rolled onto the workpiece.
Thread Rolling (Optional):
If the nut requires threads, a separate thread rolling operation may be performed after the initial forming.
Thread rolling uses dies that are pressed against the workpiece to form the threads without removing material.
Ejection:
Once the forming is complete, the punch retracts, and an ejection mechanism pushes the newly formed nut out of the die cavity.
The nut is then collected or fed into a subsequent process, such as cleaning or coating.
Cycle Completion:
The machine resets itself for the next cycle, and the process repeats.
Material Hardness: The hardness of the material being formed influences the tooling design and the force required for forming.
Tooling Durability: The dies and punches must be made of high-strength materials that can withstand the repeated stress of forming operations.
Precision: High precision is essential to ensure the nuts meet the required specifications, including thread accuracy and dimensional tolerances.
Automation: Many modern nut forming machines are highly automated, reducing the need for manual intervention and increasing productivity.
Nut forming machines are widely used in the manufacturing industry, particularly in sectors such as automotive, construction, electronics, and general engineering. They are essential for producing a variety of nuts, including:
Hex Nuts: Standard hexagonal nuts used in most mechanical assemblies.
Square Nuts: Square-shaped nuts used in applications where space is limited or a specific orientation is required.
Flange Nuts: Nuts with an integrated flange for additional support and stability.
Specialty Nuts: Custom-shaped nuts designed for specific applications, such as locking nuts or thin nuts.
Nut Forming Machine
Nut forming machines operate by compressing and shaping metal blanks into the desired nut form.
It is a specialized piece of manufacturing equipment designed to form internal threads in pre-formed blanks or to create nuts from raw material. These machines are used to produce a variety of nuts, such as hexagonal, square, or other custom shapes, by cold forging or cold heading processes.
Nut forming machines play a vital role in the manufacturing of threaded fasteners, providing a reliable and efficient means to produce nuts in large volumes. Their ability to produce high-quality nuts quickly and consistently makes them indispensable in industries that rely heavily on fasteners.
Machine Frame: The sturdy frame supports the machine's components and provides a solid base.
Power Source: Typically hydraulic or pneumatic power is used to drive the machine.
Die Set: Includes punch and die blocks that shape the nut.
Feed Mechanism: Ensures the blank is positioned correctly for forming.
Control System: Manages the operation sequence and parameters.
Blank Loading:
The blank, usually a piece of rod or bar stock cut to the right length, is placed in the machine.
In automated systems, a feeder mechanism might automatically insert the blanks into the machine.
Initial Clamping:
The blank is held in place by a clamping device to ensure it does not move during the forming process.
Downstroke:
A ram or piston, driven by hydraulic pressure or compressed air, moves downward.
The punch, attached to the ram, presses into the die, which contains the negative impression of the nut shape.
Forming:
As the punch continues to apply pressure, the blank is deformed to fill the cavity in the die.
The forming process may involve one or multiple stages depending on the complexity of the nut design.
For example, hexagonal nuts are often formed in two stages: first, the blank is swaged to form the hexagon, and second, the threads are rolled onto the workpiece.
Thread Rolling (Optional):
If the nut requires threads, a separate thread rolling operation may be performed after the initial forming.
Thread rolling uses dies that are pressed against the workpiece to form the threads without removing material.
Ejection:
Once the forming is complete, the punch retracts, and an ejection mechanism pushes the newly formed nut out of the die cavity.
The nut is then collected or fed into a subsequent process, such as cleaning or coating.
Cycle Completion:
The machine resets itself for the next cycle, and the process repeats.
Material Hardness: The hardness of the material being formed influences the tooling design and the force required for forming.
Tooling Durability: The dies and punches must be made of high-strength materials that can withstand the repeated stress of forming operations.
Precision: High precision is essential to ensure the nuts meet the required specifications, including thread accuracy and dimensional tolerances.
Automation: Many modern nut forming machines are highly automated, reducing the need for manual intervention and increasing productivity.
Nut forming machines are widely used in the manufacturing industry, particularly in sectors such as automotive, construction, electronics, and general engineering. They are essential for producing a variety of nuts, including:
Hex Nuts: Standard hexagonal nuts used in most mechanical assemblies.
Square Nuts: Square-shaped nuts used in applications where space is limited or a specific orientation is required.
Flange Nuts: Nuts with an integrated flange for additional support and stability.
Specialty Nuts: Custom-shaped nuts designed for specific applications, such as locking nuts or thin nuts.
A nut forming machine is a specialized piece of equipment used in manufacturing to shape and form nuts from metal blanks. It typically includes a powerful hydraulic or pneumatic press, dies, and punches that deform the metal into the desired shape.
The machine operates by positioning a metal blank in a die set, then applying force through a punch to deform the blank into the shape of the die cavity. The process may involve multiple stages, such as swaging for hexagonal shapes and thread rolling for creating threads.
Common materials include steel, stainless steel, brass, bronze, and aluminum. The choice depends on the application requirements, such as strength, corrosion resistance, and conductivity.
The main components include the machine frame, power source (hydraulic or pneumatic), die set (punches and dies), feed mechanism, and control system.
Yes, many nut forming machines can be automated with the help of robotic feeders, sensors, and computer-controlled systems. Automation increases efficiency and reduces the need for manual labor.
High Production Rates: Capable of producing large quantities of nuts rapidly.
Consistency: Ensures uniformity in the nuts produced.
Cost-Effective: Economical for mass production once set up.
Flexibility: Can be configured to produce different types and sizes of nuts with minimal changeover.
High Initial Investment: The machinery can be expensive to purchase and install.
Specialized Knowledge: Requires trained personnel for setup, operation, and maintenance.
Limited Flexibility: Changing the product line may require significant setup time and resources.
Very important. The dies and punches must be precisely manufactured and maintained to ensure the quality and accuracy of the nuts produced. High-strength materials are used for tooling to withstand the repeated stress of forming operations.
Regular maintenance includes:
Cleaning and lubricating moving parts.
Checking and replacing worn tooling.
Inspecting electrical and hydraulic systems.
Performing scheduled servicing as recommended by the manufacturer.
Yes, with the appropriate tooling and programming, nut forming machines can handle custom designs. However, this may require specialized tooling and potentially longer setup times.
Safety precautions include:
Ensuring all guards are in place.
Providing proper training to operators.
Using personal protective equipment (PPE) such as gloves, safety glasses, and hearing protection.
Following all manufacturer guidelines and local safety regulations.
Common issues include:
Misalignment: Realign the dies and punches.
Worn Tooling: Replace worn or damaged dies and punches.
Irregular Threads: Adjust thread rolling parameters or replace the thread rolling dies.
Jamming: Clear any blockages and inspect for bent or broken components.
With proper maintenance and care, a well-built nut forming machine can last for many years, often decades. The lifespan can be extended through regular maintenance and timely repairs.
A nut forming machine is a specialized piece of equipment used in manufacturing to shape and form nuts from metal blanks. It typically includes a powerful hydraulic or pneumatic press, dies, and punches that deform the metal into the desired shape.
The machine operates by positioning a metal blank in a die set, then applying force through a punch to deform the blank into the shape of the die cavity. The process may involve multiple stages, such as swaging for hexagonal shapes and thread rolling for creating threads.
Common materials include steel, stainless steel, brass, bronze, and aluminum. The choice depends on the application requirements, such as strength, corrosion resistance, and conductivity.
The main components include the machine frame, power source (hydraulic or pneumatic), die set (punches and dies), feed mechanism, and control system.
Yes, many nut forming machines can be automated with the help of robotic feeders, sensors, and computer-controlled systems. Automation increases efficiency and reduces the need for manual labor.
High Production Rates: Capable of producing large quantities of nuts rapidly.
Consistency: Ensures uniformity in the nuts produced.
Cost-Effective: Economical for mass production once set up.
Flexibility: Can be configured to produce different types and sizes of nuts with minimal changeover.
High Initial Investment: The machinery can be expensive to purchase and install.
Specialized Knowledge: Requires trained personnel for setup, operation, and maintenance.
Limited Flexibility: Changing the product line may require significant setup time and resources.
Very important. The dies and punches must be precisely manufactured and maintained to ensure the quality and accuracy of the nuts produced. High-strength materials are used for tooling to withstand the repeated stress of forming operations.
Regular maintenance includes:
Cleaning and lubricating moving parts.
Checking and replacing worn tooling.
Inspecting electrical and hydraulic systems.
Performing scheduled servicing as recommended by the manufacturer.
Yes, with the appropriate tooling and programming, nut forming machines can handle custom designs. However, this may require specialized tooling and potentially longer setup times.
Safety precautions include:
Ensuring all guards are in place.
Providing proper training to operators.
Using personal protective equipment (PPE) such as gloves, safety glasses, and hearing protection.
Following all manufacturer guidelines and local safety regulations.
Common issues include:
Misalignment: Realign the dies and punches.
Worn Tooling: Replace worn or damaged dies and punches.
Irregular Threads: Adjust thread rolling parameters or replace the thread rolling dies.
Jamming: Clear any blockages and inspect for bent or broken components.
With proper maintenance and care, a well-built nut forming machine can last for many years, often decades. The lifespan can be extended through regular maintenance and timely repairs.
Name: Michael Chaning
Role: Production Manager
Date: July 12, 2024
Rating: ★★★★☆ (4/5 stars)
Pros:
High production rate
Easy to operate once set up
Good build quality
Versatile for different nut sizes
Durable tooling
Cons:
Initial setup can be complex
Requires skilled maintenance staff
Not very portable
Review:
We recently purchased a nut forming machine to streamline our production process and increase output. After evaluating several models, we decided on the ARIDA Nut Forming Machine, primarily because of its reputation for reliability and its ability to handle a wide range of nut sizes.
Setup and Installation:The initial setup was somewhat challenging and required the assistance of a technician from the manufacturer. Once we had everything configured correctly, the machine has been running smoothly. The setup process included calibrating the dies and ensuring the feed mechanism was properly aligned. While it took a few days to get everything dialed in, it was worth the effort.
Operation:Once operational, the machine has proven to be very efficient. We've noticed a significant improvement in our production rates, and the nuts come out consistently accurate, meeting our dimensional tolerances every time. The operator interface is intuitive, and after a brief training period, our team was able to operate the machine with confidence.
Maintenance:In terms of maintenance, the machine requires regular lubrication and occasional adjustments to the tooling. We have a dedicated maintenance staff who keep the machine in top condition. The tooling has held up well over the past few months, and we've only had to replace a couple of items due to normal wear and tear.
Versatility:One of the key selling points for us was the machine's versatility. We produce a variety of nuts, from small machine screws to larger hex nuts, and the machine handles all of them with ease. The ability to switch between different dies quickly has allowed us to adapt to changing production demands.
Durability:So far, the machine has shown itself to be very durable. The build quality is excellent, and we haven't encountered any major issues that would indicate poor construction. The robust frame and heavy-duty components give us peace of mind that the machine will continue to serve us well for years to come.
Summary:Overall, we're quite satisfied with our purchase. The nut forming machine has become an integral part of our production line, and we've seen a notable improvement in both efficiency and product quality. While the initial setup was a bit involved, the benefits have more than outweighed the initial effort. We would recommend this machine to other manufacturers looking to boost their nut production capabilities.
Name: Michael Chaning
Role: Production Manager
Date: July 12, 2024
Rating: ★★★★☆ (4/5 stars)
Pros:
High production rate
Easy to operate once set up
Good build quality
Versatile for different nut sizes
Durable tooling
Cons:
Initial setup can be complex
Requires skilled maintenance staff
Not very portable
Review:
We recently purchased a nut forming machine to streamline our production process and increase output. After evaluating several models, we decided on the ARIDA Nut Forming Machine, primarily because of its reputation for reliability and its ability to handle a wide range of nut sizes.
Setup and Installation:The initial setup was somewhat challenging and required the assistance of a technician from the manufacturer. Once we had everything configured correctly, the machine has been running smoothly. The setup process included calibrating the dies and ensuring the feed mechanism was properly aligned. While it took a few days to get everything dialed in, it was worth the effort.
Operation:Once operational, the machine has proven to be very efficient. We've noticed a significant improvement in our production rates, and the nuts come out consistently accurate, meeting our dimensional tolerances every time. The operator interface is intuitive, and after a brief training period, our team was able to operate the machine with confidence.
Maintenance:In terms of maintenance, the machine requires regular lubrication and occasional adjustments to the tooling. We have a dedicated maintenance staff who keep the machine in top condition. The tooling has held up well over the past few months, and we've only had to replace a couple of items due to normal wear and tear.
Versatility:One of the key selling points for us was the machine's versatility. We produce a variety of nuts, from small machine screws to larger hex nuts, and the machine handles all of them with ease. The ability to switch between different dies quickly has allowed us to adapt to changing production demands.
Durability:So far, the machine has shown itself to be very durable. The build quality is excellent, and we haven't encountered any major issues that would indicate poor construction. The robust frame and heavy-duty components give us peace of mind that the machine will continue to serve us well for years to come.
Summary:Overall, we're quite satisfied with our purchase. The nut forming machine has become an integral part of our production line, and we've seen a notable improvement in both efficiency and product quality. While the initial setup was a bit involved, the benefits have more than outweighed the initial effort. We would recommend this machine to other manufacturers looking to boost their nut production capabilities.
