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Full Automatic Vertical Feed Thread Rolling Machine

Vertical Feed Thread rolling machines, also known as thread forming machines, is a specialized type of machine tool designed for the efficient production of threads on cylindrical workpieces.
  • Vertical Feed type

  • ARIDA

  • 8463900090

  • Cold Forging

  • Iron

  • Fastener Making Machine

  • Cold Forging

  • High Rigidity and Precision

  • ISO, GS, RoHS, CE

  • One year

  • Forging

  • Gravity Casting

  • Standard exporting package

  • ARIDA

  • China

  • High Precision

  • Brand new

  • Motor

  • Worldwide

  • yes

  • With Decoiler

Availability:
Quantity:
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Model The largest length (mm ) Max Cut Diameter (mm) Main Motor (KW) Productivity (Pcs/Min) The oil pump Screw Thread Rolling Plate Specification (mm) Weight (Ton)
RD5-65 65 M6 3 , 4 80-100 0.37 125/110x25x65 1.1
RD8-80 80 M8 5.5 , 4 80-100 0.37 140/127x25x80 1.5
RD10-120 120 M10 7.5 , 4 80-100 0.37 170/150x30x120 2.6
RB5-65 65 M5 3 , 4 50 0.37 125/110x25x65 0.5
RB8-80 80 M8 5.5 , 4 50 0.37 140/127x25x80 1.5
RB10-120 120 M10 7.5 , 4 50 0.37 170/150x30x120 1.6
RC5-65 65 M5 3 , 4 60 0.37 125/110x25x65 1.1


Sample Display

盘头梅花槽尖尾螺丝盘头梅花槽带柱螺丝(防盗螺丝)十字盘头尖尾螺丝六角螺丝马车螺丝


Operation


  1. Workpiece Preparation: The workpiece is prepared by cutting it to the desired length and ensuring it is straight and free of burrs.

  2. Loading: The workpiece is loaded into the spindle, which grips it securely.

  3. Die Setup: The appropriate thread dies are selected based on the desired thread size and pitch, and they are mounted in the die holder.

  4. Threading Process:

    • The spindle rotates the workpiece at a specified speed.

    • The vertical feed mechanism moves the dies downward, pressing them against the rotating workpiece.

    • As the dies move along the workpiece, they deform the material to create the thread.

  5. Unloading: Once the thread is formed, the workpiece is released from the spindle and unloaded.


Key Components and Features


  1. Spindle: This component holds the workpiece (such as a rod or bar) and rotates it during the threading process.

  2. Thread Dies: These are hardened steel tools that have the inverse shape of the desired thread. They are pressed against the rotating workpiece to form the thread.

  3. Vertical Feed Mechanism: This system moves the thread dies up and down, applying pressure to the workpiece to roll the thread. The vertical movement ensures even application of force and precise thread formation.

  4. Motor and Drive System: The motor powers the spindle and drives the vertical feed mechanism, controlling the speed and force applied during the threading process.

  5. Control System: Modern machines often feature computer numerical control (CNC) systems for precise control over the feed rate, rotation speed, and other parameters.

  6. Automation Features: Some machines include automation features such as automatic part loading and unloading, which enhance productivity and reduce operator involvement.


Advantages


  • High Production Rates: Vertical feed thread rolling machines can produce threads quickly, making them suitable for high-volume manufacturing.

  • Improved Surface Finish: Rolled threads typically have a better surface finish than cut threads.

  • Enhanced Strength: The rolling process results in threads that are stronger and more resistant to wear and tear.

  • Reduced Material Waste: Since the process involves deforming the material rather than removing it, there is less material waste.

  • Cost Efficiency: The cost of tooling is generally lower compared to cutting tools, and the longer lifespan of the dies reduces replacement costs.


FAQ


1. What is a High Speed Vertical Feed Thread Rolling Machine?

  • A High Speed Vertical Feed Thread Rolling Machine is a specialized piece of manufacturing equipment used for forming threads on cylindrical workpieces. It uses a vertical feed mechanism to apply high-pressure rolling dies to the workpiece, creating threads through a forming process rather than cutting.

2. How does it differ from traditional thread rolling machines?

  • Traditional thread rolling machines may use horizontal feeds or have slower cycle times. High-speed versions are optimized for faster production rates, often incorporating advanced automation and control systems to increase efficiency and throughput.

3. What are the benefits of using a high-speed vertical feed thread rolling machine?

  • Benefits include:

    • Increased production speed.

    • Improved thread quality and strength.

    • Reduced material waste.

    • Lower per-unit cost for high-volume production.

    • Better surface finish.

    • Enhanced durability and longevity of the finished products.

4. Can it handle a variety of materials?

  • Yes, these machines can typically handle a wide range of materials, including various grades of steel, stainless steel, aluminum, brass, and other metals. However, the specific capabilities will depend on the machine model and its specifications.

5. Is it suitable for small-scale production?

  • While these machines excel in high-volume production, they can still be useful for smaller runs, especially if precision and quality are critical. However, the initial investment and operational costs might be more suited to larger-scale operations.

6. What maintenance is required?

  • Regular maintenance includes:

    • Cleaning and lubrication of moving parts.

    • Checking and replacing worn dies.

    • Ensuring proper alignment of the machine.

    • Monitoring electrical and hydraulic systems.

    • Performing scheduled service checks.

7. Are there any safety concerns?

  • As with any industrial machinery, safety is a priority. Key safety considerations include:

    • Ensuring operators are properly trained.

    • Using appropriate personal protective equipment (PPE).

    • Implementing safety guards and emergency stop mechanisms.

    • Following all manufacturer guidelines and safety protocols.

8. How do I know if a high-speed vertical feed thread rolling machine is right for my application?

  • Consider factors such as:

    • Your production volume and throughput needs.

    • The types of materials and threads you need to produce.

    • Your budget and space constraints.

    • The availability of skilled operators.

    • Long-term maintenance and operational costs.

9. Can it be integrated into an automated production line?

  • Yes, many high-speed vertical feed thread rolling machines are designed to integrate seamlessly with other automated systems, such as material handling and inspection stations, enhancing overall workflow efficiency.

10. Where can I find technical support and training?

  • Most manufacturers offer technical support and training services either directly or through authorized dealers. It's important to inquire about these services before purchasing to ensure ongoing support and optimal machine performance.




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