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Flexible Battery Nickel Tab Sheet Power Plate Connection Spot Connector Aluminum Copper Busbar For Welding

The Flexible Battery Nickel Tab Sheet Power Plate Connection Spot Connector Aluminum Copper Busbar for Welding is a critical component in modern power systems, particularly in battery packs and high-performance electrical applications.
  • Nickel-48

  • ARIDA

  • 2024101604

  • >99.99% nickel

  • Local Service/Online Service

  • Nickel Plate

  • Stamping, Bending, Welding, Electroplating

  • Electricity

  • JIS, GB, BS, ASTM

  • 12 months

  • Electric Power Transmission

  • Standard Export Packing

  • Acoording to Client's Require to Provide Model

  • ARIDA

  • China

  • Solder The Nickel Sheet Onto Brass Sheet

  • High precision

  • Worldwide

  • Yes

Availability:
Quantity:
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Main Product


Flexible Battery Nickel Tab Sheet Power Plate Connection 

Spot Connector Aluminum Copper Busbar For Welding28

The Flexible Battery Nickel Tab Sheet Power Plate Connection Spot Connector Aluminum Copper Busbar for Welding is a specialized electrical component designed to facilitate efficient and reliable connections in battery packs and power systems. This busbar is crafted from high-purity aluminum or copper, combined with nickel tabs, to ensure optimal electrical conductivity and minimal energy loss. The flexible design allows it to be easily shaped and adapted to fit various installation requirements, making it highly versatile for different applications.

Product Description

Nickel Sheet for Battery Specification


Name
CS welding nickel tab nickel plated steel sheet
Material
nickel plated steel
dimension
Customized according to customers
Application
Battery Pack Connector. for lithium battery, prismatic battery
Craft
Solder the Nickel Sheet onto Brass Sheet.
Colour
Customizable
weight
Customized according to customers
Apply
Electric Power Transmission
Manufacturer
ARDIA
Place Of Origin
Guangdong,China
Processing Method
Stamping, bending, welding, electroplating
Key Features


  • Material:

    • Conductor: High-purity aluminum or copper for superior electrical conductivity.

    • Nickel Tabs: Integrated nickel tabs for secure and low-resistance connections.

    • Insulation: Optional high-temperature resistant insulation to enhance safety and prevent electrical hazards.

  • Design:

    • Flexibility: Multiple segments or a single continuous piece with flexible joints, allowing for easy bending and shaping.

    • Spot Welding: Designed for spot welding, ensuring strong and durable connections.

  • Customization:

    • Length and Size: Available in various lengths, widths, and thicknesses to meet specific project needs.

    • Configuration: Customizable terminal and tab positions to fit different battery pack designs.

    • Insulation Types: Choice of insulation materials, such as PVC or silicone rubber, to suit various environmental conditions.

    • Color Coding: Optional color coding for easy identification and organization


 Advantages
  • High Conductivity: Ensures minimal electrical resistance and heat generation, leading to efficient power transmission.

  • Durability: Robust construction with corrosion-resistant nickel tabs and high-tensile strength materials, ensuring long-term performance.

  • Flexibility: Easy to bend and shape, making installation in tight spaces and complex layouts simple.

  • Reliability: Secure spot welding provides strong and stable connections, reducing the risk of electrical failures.

  • Customizable: Tailored to specific project requirements, reducing waste and optimizing material usage.

  • Safety: High-temperature resistant insulation and robust design enhance safety in various operating conditions.


Applications
  • Battery Packs: Electric vehicles (EVs), energy storage systems, and portable electronic devices.

  • Power Systems: Renewable energy systems, industrial power distribution, and data centers.

  • Welding Applications: Automotive manufacturing, aerospace, and other industries requiring reliable electrical connections.

Technical Specifications


  • Material: High-conductivity copper

  • Lamination: Multi-layer copper foil

  • Conductivity: >58 MS/m (copper)

  • Temperature Range: -40°C to +125°C

  • Flexibility: Bends up to 180° without damage

  • Insulation: High-dielectric strength materials

  • Rated Current: Up to 500A (depending on configuration)

  • Rated Voltage: Up to 1000V DC/AC

  • Weight: Lightweight design for ease of handling and installation

  • Dimensions: Customizable to fit specific application requirements


Customzation Service
  • Length and Size: Available in various lengths, widths, and thicknesses to fit specific project requirements.

  • Insulation Types: Choice of PVC, silicone rubber, or other materials to suit different environmental conditions.

  • Connection Points: Customizable terminal and tab positions to ensure compatibility with existing systems.

  • Color Coding: Optional color coding for easy identification and organization.

  • Special Coatings: Anti-corrosion and anti-oxidation treatments to enhance durability and performance


FAQ

Q1: What is the maximum current rating for the Flexible Battery Nickel Tab Sheet Power Plate Connection Spot Connector Aluminum Copper Busbar?

  • A1: The maximum current rating can vary depending on the size and configuration, but it can typically handle up to 3000A.


Q2: Can the busbar be installed in outdoor environments?

  • A2: Yes, the busbar is designed with corrosion-resistant nickel tabs and high-temperature insulation, making it suitable for outdoor use.


Q3: What is the temperature range for the busbar's operation?

  • A3: The busbar operates effectively within a temperature range of -40°C to 150°C.


Q4: Are there any special considerations for installing the busbar in tight spaces?

  • A4: The flexible design allows the busbar to be easily bent and shaped to fit into tight spaces, simplifying installation.


Q5: Can the busbar be customized for specific voltage ratings?

  • A5: Yes, the busbar can be customized to meet specific voltage requirements, with a standard rating of up to 1000V




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