H Frame 300T High Speed Press Machine

 Machine Introduction

High Speed H-300T Press Machine

The H-type 300-ton high-speed press machine is a heavy-duty manufacturing tool designed for high-speed stamping and forming operations. This type of press is characterized by its robust H-frame construction, which provides excellent stability and rigidity, ensuring precise and accurate performance during high-speed operation.

With a capacity of 300 tons, this press is capable of handling a wide variety of materials and processes, including deep drawing, bending, blanking, punching, and coining. The high-speed capability, typically ranging from 500 to 1,000 strokes per minute, makes it ideal for mass production environments where high throughput is required.

The machine features advanced control systems that allow operators to adjust settings such as stroke length, stroke count, and tonnage with ease. These controls enable precise regulation of the stamping process, ensuring consistent quality output. Safety features like light curtains, safety interlocks, and emergency stop mechanisms are also integrated to protect operators and comply with industry safety standards.

The H-type 300-ton press is built for durability and longevity, with a design that minimizes wear and tear on components. Its modular construction facilitates maintenance and servicing, reducing downtime and increasing overall productivity. Additionally, the machine may come equipped with various options and accessories, such as automatic material feeding systems and die changing devices, to further enhance its versatility and efficiency.

In summary, the H-type 300-ton high-speed press is a powerful and reliable solution for manufacturers seeking to increase their production capacity and improve product quality through high-speed stamping and forming operations.

Applications of an H-300T High-Speed Press Machine

The H-300T high-speed press machine, with its 300-ton capacity, is widely used in various industries due to its high precision and speed capabilities. Some common applications include:

1. Automotive Manufacturing:

• Body Panels: Stamping of car body panels, hoods, and doors.

• Structural Components: Forming of structural parts like frames and reinforcements.

• Interior Parts: Production of dashboard components, seat frames, and other interior elements.

2. Electronics Industry:

• Metal Enclosures: Fabrication of enclosures for electronic devices like smartphones, tablets, and laptops.

• Connectors and Terminals: High-speed stamping of connectors, terminals, and other small metal components.

3. Appliance Manufacturing:

• Sheet Metal Components: Forming and stamping of sheet metal parts for appliances like refrigerators, washing machines, and air conditioners.

• Decorative Panels: Production of decorative panels and trims.

4. Aerospace Industry:

• Aircraft Parts: Precision stamping of lightweight but strong parts for aircraft.

• Engine Components: Forming of engine components that require high tolerance levels.

5. Lighting Fixtures:

• Reflectors: Stamping of reflectors for LED lights and other lighting fixtures.

• Mounting Brackets: Fabrication of mounting brackets and other support structures.

6. Tooling and Hardware:

• Fasteners: Production of nuts, bolts, and screws.

• Hardware Components: Stamping of hinges, handles, and other hardware items.

7. Medical Devices:

• Implants: Precision forming of medical implants using biocompatible metals.

• Surgical Instruments: Manufacturing of surgical tools and instruments requiring high accuracy.

8. Packaging Industry:

• Cans and Containers: High-speed production of cans, lids, and other packaging containers.

The H-300T press is suitable for both single-action and progressive die operations, making it a versatile choice for many manufacturing processes. Its ability to handle a wide range of materials, from thin gauge sheets to thicker plates, ensures that it can be utilized across multiple sectors.

Work Process of the High Speed H-300T Press Machine

1. Preparation:

• Tool Setup: The operator installs the appropriate tooling, such as dies or molds, onto the press machine based on the specific product being manufactured.

• Material Preparation: Sheets or blanks of the required metal are prepared and may need to be cleaned and lubricated if necessary.

2. Machine Setup:

• Control Panel Configuration: The operator sets up the control panel according to the desired parameters, including stroke length, speed, and force.

• Safety Checks: All safety devices, such as light curtains and emergency stops, are verified to be operational.

3. Operation:

• Feeding Material: The operator manually feeds the metal sheet or blank into the press, positioning it accurately within the die.

• Press Operation: Once the material is in place, the operator initiates the press cycle using the control panel.

• Downstroke: The ram (moving part of the press) descends at high speed, applying force through the punch and die to form the metal.

• Forming: The metal is deformed according to the shape of the die, creating the desired part.

• Upstroke: After the metal has been formed, the ram returns to its starting position, releasing the pressure on the part.

• Ejection: The formed part is ejected from the die, either automatically or manually, depending on the design of the machine.

4. Quality Inspection:

• Visual Inspection: The operator visually inspects the part for defects, such as cracks or burrs.

• Dimensional Verification: Using measuring tools, the dimensions of the part are checked against the specifications to ensure accuracy.

5. Post-Processing:

• Trimming and Finishing: If necessary, any excess material is trimmed away, and finishing operations like deburring may be performed.

• Cleaning: The part is cleaned to remove any lubricants or debris.

6. Packaging and Storage:

• Sorting: The finished parts are sorted according to size, type, and quality.

• Packaging: The parts are packaged for storage or shipment, typically using protective packaging materials to prevent damage during transport.

7. Maintenance:

• Routine Checks: Regular maintenance checks are performed to ensure the machine is operating efficiently and safely.

• Lubrication: Critical moving parts are lubricated to reduce wear and tear.

• Cleaning: The machine is cleaned to remove any accumulated debris or residue.

Materials and Products

The High Speed H-300T Press Machine is capable of handling a wide range of materials, including but not limited to:

• Steel: Mild steel, stainless steel, and high-strength steels.

• Aluminum: Various grades of aluminum alloys.

• Brass: Brass sheets and plates.

• Copper: Copper sheets and plates.

• Other Metals: Titanium, nickel alloys, and other specialty metals.

This machine is typically used to manufacture a variety of products across different industries, including:

• Automotive Components: Body panels, engine components, and structural parts.

• Aerospace Components: Precision parts for aircraft, spacecraft, and other aerospace applications.

• Heavy Machinery: Components for heavy machinery and equipment.

• General Metalworking: A broad range of metalworking tasks, including stamping, forming, and blanking of larger parts.

• Custom Fabrication: Used by fabricators for custom projects requiring precise and efficient metal forming.

The High Speed H-300T Press Machine is particularly suited for applications where high-force capacity and high-speed operation are required, making it a valuable tool in the production of large and complex metal parts.

High Speed H-300t Press Machine Specification

FAQ

1. What is the maximum tonnage of the H-300 ton high-speed press machine?

• The H-300 ton high-speed press machine has a maximum tonnage capacity of 300 tons, which is suitable for a wide range of materials and part sizes.

2. What types of materials can be processed using the H-300 ton high-speed press machine?

• The machine can process various metals, including but not limited to mild steel, stainless steel, aluminum, and copper, depending on the thickness and hardness of the material.

3. What are the typical applications of the H-300 ton high-speed press machine?

• Common applications include precision stamping, blanking, piercing, forming, and bending of metal parts used in automotive, electronics, and other manufacturing industries.

4. What are the key components that contribute to the durability and performance of the H-300 ton high-speed press machine?

• Key components include a sturdy H-frame structure, long guide rails for the slide, an automatic lubrication system, and high-quality bearings and gears.

5. How does the H-300 ton high-speed press machine ensure operator safety?

• Safety features typically include light curtains, emergency stop buttons, and a safety interlock system that prevents operation if the doors are open or if the machine is not in a safe state.