CNC Metal part
ARIDA
7318159090
CNC machining center
Stainless Steel
Cold Forging
High Rigidity and Precision
ISO, GS, RoHS, CE
One year
Forging
Standard exporting package
ARIDA
China
CNC precision
New
Motor
Worldwide
yes
CNC
| Quantity: | |
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ps: Above specifications are partial show, if need customized other size, please contact our customer service.
Chemical Composition: AL6063 typically contains magnesium and silicon as major alloying elements, with small amounts of iron, manganese, chromium, and zinc.
Mechanical Properties:
Yield Strength: Typically ranges from 135 MPa to 170 MPa depending on the temper.
Tensile Strength: Ranges from 170 MPa to 220 MPa.
Elongation: Usually between 8% and 12%.
Good Extrusion Properties: AL6063 is known for its excellent extrusion capabilities, making it ideal for creating profiles and tubes.
Machinability: Generally considered good, although it is not the best choice for machining applications due to its tendency to produce long, stringy chips.
Natural Resistance: AL6063 has good corrosion resistance in atmospheric conditions.
Enhanced Resistance: Can be anodized or coated to enhance corrosion resistance, especially for marine or coastal environments.
Tempering: AL6063 can be heat-treated to achieve different tempers such as T5, T6, or T651, which influence the mechanical properties.
Annealing: Annealing can be done to soften the material for better formability.
Polishing: Can be polished to a high shine for decorative purposes.
Painting: Accepts paints well and can be coated to improve appearance and protect against corrosion.
Exterior Trim: Used for decorative trim pieces that require a combination of strength and appearance.
Interior Components: Parts like door handles, window frames, and decorative accents.
Lightweight Structures: Frameworks and support structures that benefit from the alloy's strength-to-weight ratio.
Thickness: Typically ranges from 1 mm to 10 mm for sheets and plates used in automotive parts.
Width and Length: Sheets and plates can come in standard sizes, and extrusions can be customized to specific lengths and cross-sections.
ASTM Standards: Often conforms to ASTM B221, which specifies the chemical composition and mechanical properties of 6063 aluminum.
ISO Standards: May comply with ISO standards for specific applications and performance criteria.
Selection of Alloy: Choose AL6063 alloy for its balance of strength, formability, and corrosion resistance.
Billet Preparation: Start with billets of AL6063 aluminum, which are heated to the correct temperature for extrusion or forging.
Extrusion: For parts that require a hollow or complex cross-section, the AL6063 billet is pushed through a die to form the desired shape.
Casting: For more intricate or specific parts, AL6063 can be cast into molds to form the initial shape.
CNC Machining: Use Computer Numerical Control (CNC) machines to cut, drill, and shape the extruded or cast parts into the final form.
Precision Cutting: High-precision cutting tools ensure the parts meet the exact dimensions specified in the design drawings.
Solution Heat Treatment: The parts may be subjected to a solution heat treatment to dissolve alloying elements into the solid solution.
Quenching: Rapid cooling follows the heat treatment to retain the dissolved elements.
Artificial Aging: Post-cooling, the parts are aged to increase strength and hardness.
Polishing: The parts are polished to remove any imperfections and to prepare them for painting or other surface treatments.
Painting/Coating: The parts are painted or coated to achieve the desired color and finish, enhancing both appearance and corrosion resistance.
Component Assembly: Individual parts are assembled together using adhesives, screws, or welding techniques depending on the design requirements.
Sub-Assemblies: Larger components are built up from smaller sub-assemblies.
Inspection: Each part and the assembled model undergo rigorous inspections to ensure compliance with quality standards.
Testing: The parts are tested for fit, function, and durability to simulate real-world conditions.
Packaging: The finished parts are packaged carefully to prevent damage during shipping.
Shipping: Parts are shipped to the assembly facility or distribution centers.
Strength vs. Formability: While AL6063 is known for its good formability and extrusion properties, it has lower strength compared to some other aluminum alloys. This can be a challenge when the part requires higher load-bearing capacity.
Corrosion Resistance: Although AL6063 has good natural corrosion resistance, it may still require additional treatments like anodizing or coating for prolonged exposure to harsh environments.
Extrusion Limitations: The extrusion process can introduce internal stresses that need to be relieved through thermal treatments. If not properly managed, these stresses can lead to bending or warping of the parts.
Machining Challenges: AL6063 can produce long, stringy chips during machining, which can be difficult to manage and may require specialized tooling or processes to handle efficiently.
Controlled Heating and Cooling: To achieve the desired mechanical properties, strict control over heating and cooling cycles is necessary. Improper heat treatment can result in suboptimal strength or ductility.
Uniformity: Ensuring uniform heat treatment across the entire part can be challenging, especially for large or complex geometries.
Consistency: Achieving a uniform surface finish, particularly after anodizing or coating, can be difficult. Variations in the surface can affect the final appearance and durability of the part.
Environmental Concerns: Some surface treatments involve chemicals that require careful handling and disposal to comply with environmental regulations.
Compatibility: Ensuring that AL6063 parts integrate seamlessly with other materials used in the model car, such as plastics or other metals, can be a challenge. Differences in thermal expansion coefficients can lead to issues during assembly.
Fastening Solutions: Choosing the right fasteners and methods to join AL6063 parts to other components requires careful consideration to avoid galvanic corrosion or stress concentrations.
Material Costs: Although AL6063 is relatively cost-effective, the costs of specialized tooling, heat treatment, and surface finishing can add up.
Production Efficiency: Balancing the need for high-quality parts with efficient production processes can be tricky. For example, slower machining speeds due to chip management can reduce throughput.
Safety Standards: Ensuring that the parts meet safety and performance standards set by regulatory bodies can require extensive testing and documentation.
Environmental Regulations: Compliance with environmental regulations regarding the disposal of machining fluids and waste materials is essential.
Complex Geometries: The design of the parts can affect manufacturability. Parts with intricate designs may be more challenging to produce and may require advanced manufacturing techniques.
Weight Management: While AL6063 is lightweight, balancing weight reduction with strength and durability is crucial, especially in applications where performance is critical.
ps: Above specifications are partial show, if need customized other size, please contact our customer service.
Chemical Composition: AL6063 typically contains magnesium and silicon as major alloying elements, with small amounts of iron, manganese, chromium, and zinc.
Mechanical Properties:
Yield Strength: Typically ranges from 135 MPa to 170 MPa depending on the temper.
Tensile Strength: Ranges from 170 MPa to 220 MPa.
Elongation: Usually between 8% and 12%.
Good Extrusion Properties: AL6063 is known for its excellent extrusion capabilities, making it ideal for creating profiles and tubes.
Machinability: Generally considered good, although it is not the best choice for machining applications due to its tendency to produce long, stringy chips.
Natural Resistance: AL6063 has good corrosion resistance in atmospheric conditions.
Enhanced Resistance: Can be anodized or coated to enhance corrosion resistance, especially for marine or coastal environments.
Tempering: AL6063 can be heat-treated to achieve different tempers such as T5, T6, or T651, which influence the mechanical properties.
Annealing: Annealing can be done to soften the material for better formability.
Polishing: Can be polished to a high shine for decorative purposes.
Painting: Accepts paints well and can be coated to improve appearance and protect against corrosion.
Exterior Trim: Used for decorative trim pieces that require a combination of strength and appearance.
Interior Components: Parts like door handles, window frames, and decorative accents.
Lightweight Structures: Frameworks and support structures that benefit from the alloy's strength-to-weight ratio.
Thickness: Typically ranges from 1 mm to 10 mm for sheets and plates used in automotive parts.
Width and Length: Sheets and plates can come in standard sizes, and extrusions can be customized to specific lengths and cross-sections.
ASTM Standards: Often conforms to ASTM B221, which specifies the chemical composition and mechanical properties of 6063 aluminum.
ISO Standards: May comply with ISO standards for specific applications and performance criteria.
Selection of Alloy: Choose AL6063 alloy for its balance of strength, formability, and corrosion resistance.
Billet Preparation: Start with billets of AL6063 aluminum, which are heated to the correct temperature for extrusion or forging.
Extrusion: For parts that require a hollow or complex cross-section, the AL6063 billet is pushed through a die to form the desired shape.
Casting: For more intricate or specific parts, AL6063 can be cast into molds to form the initial shape.
CNC Machining: Use Computer Numerical Control (CNC) machines to cut, drill, and shape the extruded or cast parts into the final form.
Precision Cutting: High-precision cutting tools ensure the parts meet the exact dimensions specified in the design drawings.
Solution Heat Treatment: The parts may be subjected to a solution heat treatment to dissolve alloying elements into the solid solution.
Quenching: Rapid cooling follows the heat treatment to retain the dissolved elements.
Artificial Aging: Post-cooling, the parts are aged to increase strength and hardness.
Polishing: The parts are polished to remove any imperfections and to prepare them for painting or other surface treatments.
Painting/Coating: The parts are painted or coated to achieve the desired color and finish, enhancing both appearance and corrosion resistance.
Component Assembly: Individual parts are assembled together using adhesives, screws, or welding techniques depending on the design requirements.
Sub-Assemblies: Larger components are built up from smaller sub-assemblies.
Inspection: Each part and the assembled model undergo rigorous inspections to ensure compliance with quality standards.
Testing: The parts are tested for fit, function, and durability to simulate real-world conditions.
Packaging: The finished parts are packaged carefully to prevent damage during shipping.
Shipping: Parts are shipped to the assembly facility or distribution centers.
Strength vs. Formability: While AL6063 is known for its good formability and extrusion properties, it has lower strength compared to some other aluminum alloys. This can be a challenge when the part requires higher load-bearing capacity.
Corrosion Resistance: Although AL6063 has good natural corrosion resistance, it may still require additional treatments like anodizing or coating for prolonged exposure to harsh environments.
Extrusion Limitations: The extrusion process can introduce internal stresses that need to be relieved through thermal treatments. If not properly managed, these stresses can lead to bending or warping of the parts.
Machining Challenges: AL6063 can produce long, stringy chips during machining, which can be difficult to manage and may require specialized tooling or processes to handle efficiently.
Controlled Heating and Cooling: To achieve the desired mechanical properties, strict control over heating and cooling cycles is necessary. Improper heat treatment can result in suboptimal strength or ductility.
Uniformity: Ensuring uniform heat treatment across the entire part can be challenging, especially for large or complex geometries.
Consistency: Achieving a uniform surface finish, particularly after anodizing or coating, can be difficult. Variations in the surface can affect the final appearance and durability of the part.
Environmental Concerns: Some surface treatments involve chemicals that require careful handling and disposal to comply with environmental regulations.
Compatibility: Ensuring that AL6063 parts integrate seamlessly with other materials used in the model car, such as plastics or other metals, can be a challenge. Differences in thermal expansion coefficients can lead to issues during assembly.
Fastening Solutions: Choosing the right fasteners and methods to join AL6063 parts to other components requires careful consideration to avoid galvanic corrosion or stress concentrations.
Material Costs: Although AL6063 is relatively cost-effective, the costs of specialized tooling, heat treatment, and surface finishing can add up.
Production Efficiency: Balancing the need for high-quality parts with efficient production processes can be tricky. For example, slower machining speeds due to chip management can reduce throughput.
Safety Standards: Ensuring that the parts meet safety and performance standards set by regulatory bodies can require extensive testing and documentation.
Environmental Regulations: Compliance with environmental regulations regarding the disposal of machining fluids and waste materials is essential.
Complex Geometries: The design of the parts can affect manufacturability. Parts with intricate designs may be more challenging to produce and may require advanced manufacturing techniques.
Weight Management: While AL6063 is lightweight, balancing weight reduction with strength and durability is crucial, especially in applications where performance is critical.
