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L12S-04 Double Shafts Special Terminal Recoiler

The L12S-04 Double Shafts Special Terminal Recoiler is a high-performance industrial machine designed for the efficient and precise rewinding of materials, such as metal strips, wires, plastics, and textiles, onto two shafts simultaneously.
  • ARIDA- L12S-04

  • ARIDA

  • 8462109000

  • L12S-04 Double Shafts Special Terminal Recoiler

  • Copper, metal materials

  • Local Service/Online Service

  • High Speed Punch Machine

  • Electricity

  • GS, CE, RoHS, ISO 9001

  • 12 months

  • Crank Press

  • Standard Export Packing

  • ARIDA

  • China

  • High precision

  • Worldwide

  • Yes

  • Yes

Availability:
Quantity:
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terminal-recoiler-4

L12S-04 Double Shafts Special Terminal Recoiler

The L12S-04 Double Shafts Special Terminal Recoiler is a high-performance industrial machine designed for the efficient and precise rewinding of materials, such as metal strips, wires, plastics, and textiles, onto two shafts simultaneously. This advanced recoiler features dual shaft configuration, allowing for doubled production capacity and increased efficiency. Equipped with advanced tension control and alignment systems, the L12S-04 ensures consistent and high-quality winding, making it ideal for applications in manufacturing, automotive, electronics, and aerospace industries. Its robust and durable construction, user-friendly interface, and comprehensive safety features further enhance its reliability and ease of operation. The L12S-04 also offers customizable options and comprehensive after-sales support, making it a versatile and dependable choice for businesses requiring high-precision material handling.
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Specifications:

General Information

  • Model: L12S-04

  • Type: Double Shafts Special Terminal Recoiler

Machine Dimensions and Weight

  • Dimensions (L x W x H): 3000 mm x 2000 mm x 1800 mm (approx.)

  • Weight: 3000 kg (approx.)

Electrical Requirements

  • Power Supply: 3-phase, 380V, 50/60 Hz

  • Power Consumption: 15 kW (approx.)

Material Handling

  • Material Types: Metal strips, wires, plastics, textiles

  • Maximum Material Width: 1600 mm (approx.)

  • Maximum Material Thickness: 2 mm (approx.)

  • Maximum Material Speed: 100 m/min (approx.)

Shaft Specifications

  • Number of Shafts: 2

  • Shaft Diameter: 600 mm (approx.)

  • Shaft Length: 1800 mm (approx.)

  • Core Diameter: 300 mm to 600 mm (adjustable)

Tension Control

  • Tension Range: 0-500 N (adjustable)

  • Tension Control System: Servo motor-driven, with digital display and feedback

  • Tension Adjustment: Manual and automatic options

Alignment and Guidance

  • Alignment System: High-precision alignment mechanisms with auto-correction features

  • Guidance System: Rollers and guides for accurate material feeding

Control System

  • User Interface: Touch screen display with intuitive controls

  • Control Type: PLC (Programmable Logic Controller)

  • Real-Time Monitoring: Real-time data display and logging

  • Communication: Ethernet, RS-232/485 interfaces for remote monitoring and control

Safety Features

  • Emergency Stop Buttons: Multiple strategically placed buttons

  • Safety Guards: Protective covers for moving parts

  • Interlocks: Safety interlocks to prevent accidental operation

Maintenance and Support

  • Maintenance Schedule: Recommended monthly and annual maintenance

  • Service Life: Designed for long-term use with minimal downtime

  • After-Sales Support: 24/7 customer service, on-site repairs, and training programs

Environmental Considerations

  • Operating Temperature: 0°C to 40°C

  • Humidity: 30% to 80% RH (non-condensing)

  • Noise Level: <75 dB(A) at 1 meter distance

Customization Options

  • Shaft Diameters: Customizable to fit specific requirements

  • Material Handling Accessories: Various options available, such as additional rollers, guides, and tension sensors

  • Control Systems: Customizable control panels and software

Key Features:
  1. Dual Shaft Configuration:

    • Simultaneous Winding: Capable of rewinding materials onto two shafts simultaneously, doubling production capacity and efficiency.

    • Independent Control: Each shaft can be independently controlled, allowing for different materials or tensions to be managed on each shaft.

  2. Advanced Tension Control:

    • Precision Tension Management: Equipped with advanced tension control systems to ensure consistent and uniform tension, reducing material damage and improving product quality.

    • Adjustable Tension Settings: User-adjustable tension settings to accommodate various material types and thicknesses.

  3. High Precision Alignment:

    • Accurate Material Alignment: High-precision alignment mechanisms ensure that the material is wound straight and evenly, minimizing errors and defects.

    • Auto-Correction Features: Automatic correction features to maintain alignment during the winding process.

  4. High-Speed Operation:

    • Fast Winding Speeds: Designed to operate at high speeds, typically up to 100 meters per minute (m/min), increasing throughput and reducing production time.

    • Smooth and Stable Performance: Smooth and stable operation to prevent vibrations and ensure consistent performance.

  5. User-Friendly Interface:

    • Intuitive Controls: Equipped with a user-friendly touch screen display for easy operation and setup.

    • Real-Time Monitoring: Real-time monitoring and feedback systems to allow operators to track and adjust the process as needed.

  6. Robust and Durable Construction:

    • Heavy-Duty Build: Constructed with high-quality materials and robust design to withstand heavy use and harsh industrial environments.

    • Low Maintenance: Designed for easy maintenance with accessible components and minimal wear parts.

  7. Customization Options:

    • Flexible Configurations: Offers various customization options to meet specific customer requirements, such as different shaft diameters, material handling accessories, and control systems.

    • Modular Design: Modular components allow for easy upgrades and integration with existing systems.

  8. Safety Features:

    • Emergency Stop Buttons: Includes multiple emergency stop buttons to halt the machine immediately in case of an emergency.

    • Safety Guards: Equipped with safety guards to prevent accidental contact with moving parts and ensure operator safety.

  9. Energy Efficiency:

    • Optimized Energy Consumption: Designed to operate efficiently, minimizing energy usage and reducing operational costs.

    • Eco-Friendly: Environmentally friendly design with low power consumption and minimal waste.

  10. Comprehensive After-Sales Support:

    • 24/7 Customer Service: Dedicated customer service teams available around the clock to address any issues or inquiries.

    • Regular Maintenance and Training: Provides regular maintenance services and training programs to ensure optimal performance and longevity of the machine.

  11. Advanced Control System:

    • PLC Control: Utilizes a Programmable Logic Controller (PLC) for precise and reliable operation.

    • Remote Diagnostics: Supports remote diagnostics and control via Ethernet and RS-232/485 interfaces.

  12. Environmental Adaptability:

    • Operating Temperature: Operates effectively in temperatures ranging from 0°C to 40°C.

    • Humidity: Functions well in humidity levels between 30% and 80% RH (non-condensing).

Advantages:


Advantages of the L12S-04 Double Shafts Special Terminal Recoiler

  1. High Production Efficiency:

    • Dual Shaft Configuration: The ability to wind materials onto two shafts simultaneously doubles the production capacity, significantly increasing throughput and efficiency.

    • High-Speed Operation: Designed to operate at high speeds, typically up to 100 meters per minute, reducing production time and increasing output.

  2. Advanced Tension Control:

    • Precision Tension Management: Equipped with advanced servo motor-driven tension control systems to ensure consistent and uniform tension, minimizing material damage and improving product quality.

    • Adjustable Tension Settings: User-adjustable tension settings to accommodate different material types and thicknesses, ensuring optimal performance.

  3. High Precision Alignment:

    • Accurate Material Alignment: High-precision alignment mechanisms and auto-correction features ensure that the material is wound straight and evenly, reducing errors and defects.

    • Smooth and Stable Performance: Advanced engineering ensures smooth and stable operation, even at high speeds, preventing vibrations and maintaining consistent quality.

  4. User-Friendly Interface:

    • Intuitive Controls: Equipped with a touch screen display and intuitive user interface for easy operation and setup.

    • Real-Time Monitoring: Real-time monitoring and feedback systems allow operators to track and adjust the process as needed, ensuring continuous and efficient production.

  5. Robust and Durable Construction:

    • Heavy-Duty Build: Constructed with high-quality materials and robust design to withstand heavy use and harsh industrial environments, ensuring long-term reliability.

    • Low Maintenance: Designed for easy maintenance with accessible components and minimal wear parts, reducing downtime and maintenance costs.

  6. Customization and Flexibility:

    • Flexible Configurations: Offers various customization options to meet specific customer requirements, such as different shaft diameters, material handling accessories, and control systems.

    • Modular Design: Modular components allow for easy upgrades and integration with existing systems, ensuring the machine remains versatile and adaptable.

  7. Safety Features:

    • Emergency Stop Buttons: Multiple strategically placed emergency stop buttons to halt the machine immediately in case of an emergency.

    • Safety Guards: Protective covers for moving parts and safety interlocks to prevent accidental contact and ensure operator safety.

  8. Energy Efficiency:

    • Optimized Energy Consumption: Designed to operate efficiently, minimizing energy usage and reducing operational costs.

    • Eco-Friendly: Environmentally friendly design with low power consumption and minimal waste, contributing to sustainability.

  9. Comprehensive After-Sales Support:

    • 24/7 Customer Service: Dedicated customer service teams available around the clock to address any issues or inquiries.

    • Regular Maintenance and Training: Provides regular maintenance services and training programs to ensure optimal performance and longevity of the machine.

  10. Versatile Applications:

    • Wide Range of Materials: Capable of handling a variety of materials, including metal strips, wires, plastics, and textiles, making it suitable for multiple industries such as manufacturing, automotive, electronics, and aerospace.

    • Adaptability: Can be configured to meet the specific needs of different production processes, ensuring it remains a valuable asset in diverse industrial settings.


Applications:
  1. Manufacturing Industry:

    • Metalworking: Rewinding metal strips and sheets for use in automotive parts, appliances, and construction materials.

    • Wire Production: Winding wires for electrical and electronic components, cable manufacturing, and telecommunications.

  2. Automotive Industry:

    • Component Manufacturing: Producing and rewinding metal and plastic components used in vehicle bodies, engines, and electrical systems.

    • Electrical Systems: Winding wires and cables for automotive electrical harnesses and connectors.

  3. Electronics Industry:

    • Cable and Wire Production: Manufacturing and rewinding wires and cables for consumer electronics, industrial equipment, and telecommunications.

    • Component Assembly: Winding and processing materials for printed circuit boards (PCBs) and other electronic components.

  4. Aerospace Industry:

    • Aircraft Components: Producing and rewinding specialized materials for aircraft structures, wiring systems, and hydraulic components.

    • Satellite and Spacecraft Parts: Winding materials for high-precision components used in satellites and spacecraft.

  5. Textile Industry:

    • Fabric Production: Rewinding and processing textile materials for clothing, upholstery, and industrial fabrics.

    • Yarn and Thread: Winding yarn and thread for weaving, knitting, and embroidery.

  6. Plastics Industry:

    • Film and Sheet Production: Rewinding plastic films and sheets for packaging, construction, and industrial applications.

    • Profile Extrusion: Winding plastic profiles for window frames, door frames, and other structural components.

  7. Packaging Industry:

    • Label and Tape Production: Rewinding materials for labels, tapes, and adhesive products.

    • Flexible Packaging: Winding films and sheets for flexible packaging solutions.

  8. Construction Industry:

    • Reinforcement Materials: Rewinding steel and composite reinforcement materials for concrete and other building structures.

    • Roofing Materials: Winding and processing materials for roofing membranes and insulation.

  9. Energy Sector:

    • Cable and Wire Production: Manufacturing and rewinding cables and wires for power transmission and distribution.

    • Solar Panel Components: Winding materials for solar panel frames and mounting systems.

  10. Medical Industry:

    • Medical Devices: Winding materials for medical devices and equipment, such as surgical instruments and diagnostic tools.

    • Packaging: Rewinding materials for sterile packaging and medical supplies

FAQ:


  1. Q: What types of materials can the L12S-04 handle?

    • A: The L12S-04 can handle a variety of materials, including metal strips, wires, plastics, and textiles, making it suitable for multiple industrial applications.

  2. Q: How does the L12S-04 ensure precise tension control?

    • A: The L12S-04 features advanced tension control systems with servo motors and digital displays, ensuring consistent and uniform tension during the winding process.

  3. Q: What safety features are included with the L12S-04?

    • A: The L12S-04 includes emergency stop buttons, safety guards, and interlocks to protect operators and ensure safe operation.

  4. Q: Is the L12S-04 easy to operate and maintain?

    • A: Yes, the L12S-04 has an intuitive touch screen interface and is designed for easy operation and maintenance, with accessible components and user-friendly controls.

  5. Q: What kinds of industries can benefit from the L12S-04?

    • A: The L12S-04 is beneficial for a wide range of industries, including manufacturing, automotive, electronics, aerospace, textiles, and plastics, due to its versatility and high performance.





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