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L12S-03 Double Shafts Special Terminal Recoiler

The L12S-03 Double Shafts Special Terminal Recoiler is a specialized industrial machine designed for the efficient and precise rewinding of materials, such as metal strips, wires, and tapes, onto two shafts simultaneously.
  • ARIDA- L12S-03

  • ARIDA

  • 8462109000

  • L12S-03 Double Shafts Special Terminal Recoiler

  • Copper, metal materials

  • Local Service/Online Service

  • High Speed Punch Machine

  • Electricity

  • GS, CE, RoHS, ISO 9001

  • 12 months

  • Crank Press

  • Standard Export Packing

  • ARIDA

  • China

  • High precision

  • Worldwide

  • Yes

  • Yes

Availability:
Quantity:
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terminal-recoiler-3

L12S-03 Double Shafts Special Terminal Recoiler

The L12S-03 Double Shafts Special Terminal Recoiler is a specialized industrial machine designed for the efficient and precise rewinding of materials, such as metal strips, wires, and tapes, onto two shafts simultaneously. This machine is equipped with advanced tension control and alignment systems to ensure uniform and high-quality winding. It is particularly suited for applications that require high precision and reliability, such as in the manufacturing, automotive, electronics, and aerospace industries. The L12S-03 model offers enhanced productivity and versatility, making it an ideal solution for businesses that need to handle a variety of materials with consistent accuracy and efficiency.
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Main Characteristics:


  1. Dual Shaft Configuration:

    1. Simultaneous Winding: Capable of rewinding materials onto two shafts simultaneously, doubling the production capacity and efficiency.

    2. Independent Control: Each shaft can be independently controlled, allowing for different materials or tensions to be managed on each shaft.

  2. Advanced Tension Control:

    1. Precision Tension Management: Equipped with advanced tension control systems to ensure consistent and uniform tension during the rewinding process, reducing material damage and improving product quality.

    2. Adjustable Tension Settings: User-adjustable tension settings to accommodate different material types and thicknesses.

  3. High Precision Alignment:

    1. Accurate Material Alignment: High-precision alignment mechanisms ensure that the material is wound straight and evenly, minimizing errors and defects.

    2. Auto-Correction Features: Some models may include auto-correction features to maintain alignment automatically.

  4. High-Speed Operation:

    1. Fast Winding Speeds: Designed to operate at high speeds, increasing throughput and reducing production time.

    2. Smooth Operation: Smooth and stable operation to prevent vibrations and ensure consistent performance.

  5. User-Friendly Interface:

    1. Intuitive Controls: Equipped with a user-friendly interface, such as a touch screen display, for easy operation and setup.

    2. Real-Time Monitoring: Real-time monitoring and feedback systems to allow operators to track and adjust the process as needed.

  6. Robust and Durable Construction:

    1. Heavy-Duty Build: Constructed with high-quality materials and robust design to withstand heavy use and harsh industrial environments.

    2. Low Maintenance: Designed for easy maintenance with accessible components and minimal wear parts.

  7. Customization Options:

    1. Flexible Configurations: Offers various customization options to meet specific customer requirements, such as different shaft diameters, material handling accessories, and control systems.

    2. Modular Design: Modular components allow for easy upgrades and integration with existing systems.

  8. Safety Features:

    1. Emergency Stop Buttons: Includes emergency stop buttons to halt the machine immediately in case of an emergency.

    2. Safety Guards: Equipped with safety guards to prevent accidental contact with moving parts and ensure operator safety.

  9. Energy Efficiency:

    1. Optimized Energy Consumption: Designed to operate efficiently, minimizing energy usage and reducing operational costs.

    2. Eco-Friendly: Environmentally friendly design with low power consumption and minimal waste.

  10. Comprehensive After-Sales Support:

    1. 24/7 Customer Service: Dedicated customer service teams available around the clock to address any issues or inquiries.

    2. Regular Maintenance and Training: Provides regular maintenance services and training programs to ensure optimal performance and longevity of the machine.

Production Eifficiency:
  1. Dual Shaft Configuration:

    1. Increased Throughput: By rewinding materials onto two shafts simultaneously, the machine effectively doubles the production capacity compared to single-shaft recoilers.

    2. Parallel Processing: Both shafts can operate independently or in tandem, allowing for continuous production without downtime.

  2. High-Speed Operation:

    1. Fast Winding Speeds: The L12S-03 is capable of operating at high speeds, typically measured in meters per minute (m/min), which significantly reduces production time.

    2. Smooth and Stable Performance: Advanced engineering ensures smooth and stable operation, even at high speeds, preventing vibrations and ensuring consistent quality.

  3. Advanced Tension Control:

    1. Consistent Tension: Precise tension control systems maintain consistent tension during the rewinding process, reducing material waste and rework.

    2. Adjustable Settings: User-adjustable tension settings allow for optimal performance with different materials and thicknesses, enhancing efficiency.

  4. Automated Features:

    1. Automated Setup and Operation: Many models come with automated setup and operation features, reducing the need for manual intervention and minimizing setup time.

    2. Real-Time Monitoring: Real-time monitoring and feedback systems help operators quickly identify and address issues, ensuring continuous and efficient production.

  5. User-Friendly Interface:

    1. Intuitive Controls: An intuitive user interface, often featuring a touch screen display, simplifies operation and setup, reducing the learning curve for operators.

    2. Easy Adjustments: Operators can easily make adjustments to the machine settings, allowing for quick changes in production parameters.

  6. Robust and Durable Design:

    1. Minimal Downtime: Built with high-quality materials and robust construction, the L12S-03 is designed to minimize downtime and maintenance needs.

    2. Low Maintenance: Easy-to-access components and minimal wear parts reduce the frequency and duration of maintenance activities.

  7. Energy Efficiency:

    1. Optimized Power Usage: The machine is designed to operate efficiently, minimizing energy consumption and reducing operational costs.

    2. Eco-Friendly Operation: Low power consumption and minimal waste contribute to a more sustainable production process.

  8. Customization and Flexibility:

    1. Adaptability: Customizable options and modular design allow the machine to be adapted to specific production needs, ensuring it remains efficient across a range of applications.

    2. Versatile Applications: The ability to handle a variety of materials, including metals, wires, plastics, and textiles, makes it a versatile addition to any production line.

  9. Comprehensive After-Sales Support:

    1. Timely Assistance: 24/7 customer service and on-site support ensure that any issues are resolved quickly, minimizing production interruptions.

    2. Regular Maintenance: Scheduled maintenance and training programs help maintain the machine's performance and extend its operational life.

Advantages:


  1. Dual Shaft Configuration:

    1. Increased Throughput: By rewinding materials onto two shafts simultaneously, the L12S-03 effectively doubles production capacity compared to single-shaft recoilers.

    2. Parallel Processing: Independent control of each shaft allows for continuous production, reducing downtime and increasing overall efficiency.

  2. High-Speed Operation:

    1. Fast Winding Speeds: Capable of operating at high speeds, typically measured in meters per minute (m/min), which significantly reduces production time.

    2. Smooth and Stable Performance: Advanced engineering ensures smooth and stable operation, even at high speeds, preventing vibrations and ensuring consistent quality.

  3. Advanced Tension Control:

    1. Consistent Tension: Precise tension control systems maintain consistent tension during the rewinding process, reducing material damage and improving product quality.

    2. Adjustable Settings: User-adjustable tension settings allow for optimal performance with different materials and thicknesses, enhancing flexibility and efficiency.

  4. High Precision and Accuracy:

    1. Accurate Material Alignment: High-precision alignment mechanisms ensure that the material is wound straight and evenly, minimizing errors and defects.

    2. Auto-Correction Features: Some models include auto-correction features to maintain alignment automatically, further enhancing accuracy.

  5. User-Friendly Interface:

    1. Intuitive Controls: Equipped with an intuitive user interface, often featuring a touch screen display, which simplifies operation and setup.

    2. Real-Time Monitoring: Real-time monitoring and feedback systems allow operators to track and adjust the process as needed, ensuring continuous and efficient production.

  6. Robust and Durable Construction:

    1. Heavy-Duty Build: Constructed with high-quality materials and robust design to withstand heavy use and harsh industrial environments.

    2. Low Maintenance: Designed for easy maintenance with accessible components and minimal wear parts, reducing downtime and maintenance costs.

  7. Customization and Flexibility:

    1. Versatile Applications: Capable of handling a wide range of materials, including metals, wires, plastics, and textiles, making it suitable for various industrial applications.

    2. Customizable Options: Offers various customization options to meet specific customer requirements, such as different shaft diameters, material handling accessories, and control systems.

  8. Energy Efficiency:

    1. Optimized Power Usage: Designed to operate efficiently, minimizing energy consumption and reducing operational costs.

    2. Eco-Friendly Operation: Low power consumption and minimal waste contribute to a more sustainable production process.

  9. Comprehensive After-Sales Support:

    1. 24/7 Customer Service: Dedicated customer service teams available around the clock to address any issues or inquiries.

    2. Regular Maintenance and Training: Provides regular maintenance services and training programs to ensure optimal performance and longevity of the machine.

  10. Safety Features:

    1. Emergency Stop Buttons: Includes emergency stop buttons to halt the machine immediately in case of an emergency.

    2. Safety Guards: Equipped with safety guards to prevent accidental contact with moving parts and ensure operator safety.


Operational Procedure:

Operational Procedure for L12S-03 Double Shafts Special Terminal Recoiler

  1. 1. Pre-Operation Preparation

  2. Machine Inspection:

    1. Ensure the machine is clean and free of debris.

    2. Check all safety guards and emergency stop buttons to ensure they are functioning properly.

    3. Verify that the power supply is stable and meets the machine's requirements.

  3. Material Preparation:

    1. Prepare the material to be wound (e.g., metal strips, wires, plastics).

    2. Ensure the material is free of defects and is properly aligned.

  4. Shaft Installation:

    1. Install the empty cores or spools onto the two shafts.

    2. Secure the cores or spools to ensure they do not slip during operation.

  5. 2. Machine Setup

  6. Power On:

    1. Turn on the power supply to the machine.

    2. Wait for the machine to complete its startup sequence.

  7. Parameter Setting:

    1. Winding Speed: Adjust the speed to match the material and production requirements.

    2. Tension Control: Set the tension to ensure consistent and uniform winding.

    3. Alignment Settings: Adjust the alignment to ensure the material is wound straight and evenly.

    4. Access the control panel, usually via a touch screen interface.

    5. Set the desired parameters, including:

  8. Material Feeding:

    1. Feed the material into the machine, ensuring it is properly aligned with the guides and rollers.

    2. Secure the leading edge of the material to the core or spool on each shaft.

  9. 3. Operation

  10. Start the Machine:

    1. Press the start button on the control panel to begin the winding process.

    2. Monitor the machine to ensure it is operating smoothly and the material is being wound correctly.

  11. Real-Time Monitoring:

    1. Use the real-time monitoring system to track the winding process.

    2. Make any necessary adjustments to the parameters if issues arise.

  12. Emergency Stop:

    1. If an emergency occurs, press the emergency stop button immediately to halt the machine.

    2. Address the issue and reset the machine when it is safe to do so.

  13. 4. Post-Operation

  14. Stop the Machine:

    1. Once the winding process is complete, press the stop button to halt the machine.

    2. Allow the machine to come to a complete stop before proceeding.

  15. Material Removal:

    1. Carefully remove the wound material from the shafts.

    2. Inspect the wound material for quality and consistency.

  16. Machine Cleaning:

    1. Clean the machine to remove any residual material or debris.

    2. Lubricate any moving parts as specified in the maintenance manual.

  17. Record Keeping:

    1. Document the operation, including any issues encountered and the final quality of the wound material.

    2. Maintain records for future reference and quality control.

  18. 5. Maintenance

  19. Regular Inspections:

    1. Conduct regular inspections to check for wear and tear on components.

    2. Replace any worn or damaged parts as needed.

  20. Scheduled Maintenance:

    1. Follow the recommended maintenance schedule to ensure the machine operates at optimal performance.

    2. Perform routine tasks such as oiling, greasing, and cleaning.

  21. Training and Support:

    1. Ensure operators are trained on proper operation and maintenance procedures.

    2. Contact customer support for any technical assistance or troubleshooting.


FAQ:


  1. Q: What types of materials can the L12S-03 handle?

    1. A: The L12S-03 can handle a variety of materials, including metal strips, wires, plastics, and textiles, making it versatile for different industrial applications.

  2. Q: How does the L12S-03 ensure precise tension control?

    1. A: The L12S-03 features advanced tension control systems that maintain consistent and uniform tension, ensuring high-quality winding and minimizing material damage.

  3. Q: What safety features are included with the L12S-03?

    1. A: The L12S-03 includes emergency stop buttons, safety guards, and interlocks to protect operators and ensure safe operation.

  4. Q: Is the L12S-03 easy to operate and maintain?

    1. A: Yes, the L12S-03 has an intuitive user interface and is designed for easy operation and maintenance, with accessible components and user-friendly controls.

  5. Q: What kind of after-sales support is provided for the L12S-03?

    1. A: Comprehensive after-sales support includes 24/7 customer service, remote diagnostics, on-site repairs, regular maintenance, and training programs for operators and maintenance personnel.





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