ARIDA- W66S
ARIDA
8462109000
W66S 6 Shafts Terminal Automatic Rewinder Machine
Copper, metal materials
Local Service/Online Service
High Speed Punch Machine
Electricity
GS, CE, RoHS, ISO 9001
12 months
Crank Press
Standard Export Packing
ARIDA
China
High precision
Worldwide
Yes
Yes
Availability: | |
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Quantity: | |
W66S 6 Shafts Terminal Automatic Rewinder Machine
![]() | Prouduct Display-Press Matched Devices |
Multi-Shaft Design: With six independent shafts, this machine can handle multiple spools or reels simultaneously, increasing efficiency and throughput.
Automated Operation: Equipped with advanced control systems, the W66S can automatically adjust tension, speed, and positioning, ensuring consistent quality and reducing the need for manual intervention.
High Precision: The machine provides precise control over the rewinding process, minimizing material waste and ensuring that the final products meet stringent quality standards.
Versatility: Capable of handling a wide range of materials, including wires, tapes, and films, the W66S is suitable for various industries such as electronics, automotive, and packaging.
User-Friendly Interface: The machine is designed with an intuitive control panel and user interface, making it easy to set up and operate even for less experienced users.
Robust Construction: Built with high-quality materials and components, the W66S is durable and reliable, capable of operating continuously under demanding conditions.
Safety Features: Integrated safety mechanisms ensure the protection of operators and the integrity of the materials being processed.
Customizable Options: The machine can be customized with additional features and options to meet specific customer requirements, such as specialized sensors, cutting mechanisms, and data logging capabilities.
Compact Footprint: Despite its advanced capabilities, the W66S is designed to have a compact footprint, making it suitable for facilities with limited space.
Maintenance-Friendly: Easy access to key components and a straightforward maintenance schedule help minimize downtime and keep the machine running smoothly.
Material Feeding:
The raw material (e.g., wire, tape, film) is fed into the machine from a supply roll or spool.
The material passes through a series of guide rollers and tension control mechanisms to ensure it is properly aligned and tensioned before reaching the rewinding shafts.
Tension Control:
Tension control is critical to ensure the material is wound evenly and without damage.
Electronic load cells and tension sensors monitor the tension of the material in real-time.
A Programmable Logic Controller (PLC) adjusts the tension by controlling the speed of the drive motors and the braking system.
Rewinding Process:
The machine has six independent rewinding shafts, each equipped with a motor and a brake.
The PLC controls the speed and torque of each motor to ensure synchronized and precise rewinding.
The material is wound onto the target spools or reels at a controlled speed, which can be adjusted according to the material properties and production requirements.
Positioning and Alignment:
Position sensors and encoders provide feedback to the PLC about the position of the material and the shafts.
The control system ensures that the material is wound neatly and uniformly, preventing overlaps or gaps.
Automatic Splicing (Optional):
If the machine is equipped with an automatic splicing system, it can detect the end of a roll and automatically splice the new material to the old one.
This minimizes downtime and ensures continuous production.
Cutting and Ejecting (Optional):
Once a roll reaches the desired length or diameter, the machine can automatically cut the material and eject the completed roll.
The empty core or spool can then be replaced, and the rewinding process resumes.
Data Logging and Monitoring:
The Human-Machine Interface (HMI) displays real-time data such as tension, speed, and position.
The HMI also logs historical data for quality control and troubleshooting purposes.
Operators can monitor the machine's performance and make adjustments as needed.
Safety Features:
The machine is equipped with safety interlocks, emergency stop buttons, and protective guards to ensure operator safety.
Safety sensors can detect any abnormalities and shut down the machine if necessary.
Multi-Shaft Design:
Six Independent Shafts: The machine can process up to six spools or reels simultaneously, significantly increasing throughput compared to single-shaft machines.
Parallel Processing: Multiple materials can be rewound at the same time, optimizing the use of time and resources.
High Rewinding Speed:
Maximum Speed: The W66S can achieve a maximum rewinding speed of up to 500 meters per minute (m/min), depending on the material and application.
Adjustable Speed: The speed can be adjusted to match the specific requirements of different materials, ensuring optimal performance and quality.
Automated Control Systems:
PLC and HMI: The machine is equipped with a Programmable Logic Controller (PLC) and a Human-Machine Interface (HMI) that automate the rewinding process.
Real-Time Monitoring: The HMI displays real-time data on tension, speed, and position, allowing operators to monitor and adjust settings as needed.
Precision and Consistency:
Tension Control: Advanced tension control systems ensure consistent tension throughout the rewinding process, reducing material waste and improving product quality.
Positioning Accuracy: High-precision positioning and alignment mechanisms prevent overlaps and gaps, ensuring neat and uniform winding.
Minimal Downtime:
Automatic Splicing (Optional): If equipped with an automatic splicing system, the machine can seamlessly switch between rolls, minimizing downtime and maximizing continuous production.
Quick Changeover: The design allows for quick and easy changeover between different materials and spools, reducing setup time.
Versatility:
Wide Range of Materials: The W66S can handle a variety of materials, including wires, tapes, and films, making it suitable for multiple industries such as electronics, automotive, and packaging.
Customizable Options: The machine can be customized with additional features like specialized sensors, cutting mechanisms, and data logging capabilities to meet specific production needs.
Maintenance and Reliability:
Robust Construction: Built with high-quality materials and components, the W66S is durable and reliable, capable of operating continuously under demanding conditions.
User-Friendly Maintenance: Easy access to key components and a straightforward maintenance schedule help minimize downtime and keep the machine running smoothly.
Installation and Commissioning:
Professional Installation: Trained technicians are available to install and commission the machine at your facility, ensuring it is set up correctly and operates efficiently.
Initial Setup: The team will configure the machine according to your specific requirements and perform initial tests to verify its performance.
Training:
Operator Training: Comprehensive training sessions are provided to your operators and maintenance staff. This includes hands-on training on machine operation, maintenance procedures, and troubleshooting techniques.
Technical Manuals: Detailed user manuals and technical guides are provided to assist with daily operations and maintenance.
Regular Maintenance:
Preventive Maintenance: Scheduled maintenance visits are available to perform routine checks, clean the machine, and replace worn parts. This helps prevent unexpected breakdowns and extends the machine's lifespan.
Maintenance Kits: Optional maintenance kits are available, containing essential spare parts and tools for regular maintenance.
24/7 Support:
Customer Support Hotline: A dedicated customer support hotline is available 24/7 to address any issues or questions you may have. Trained support staff can provide immediate assistance over the phone or via remote access.
Remote Diagnostics: The support team can remotely diagnose and resolve many issues, minimizing downtime and reducing the need for on-site visits.
Warranty and Repairs:
Comprehensive Warranty: The machine typically comes with a 12-month warranty covering parts and labor. Specific terms and conditions may apply, so it's important to review the warranty document.
Rapid Repair Service: In the event of a breakdown, the manufacturer offers rapid repair services. Parts and repairs are handled quickly to minimize downtime.
Software Updates:
Firmware and Software Updates: Regular updates to the machine's firmware and software are provided to enhance functionality, improve performance, and add new features.
Free Updates: Many updates are provided free of charge to ensure your machine remains up-to-date.
Parts and Accessories:
Genuine Parts: A wide range of genuine spare parts and accessories are available for purchase, ensuring compatibility and reliability.
Quick Delivery: Parts are typically shipped quickly to minimize downtime.
Consultation and Customization:
Technical Consultation: The manufacturer offers technical consultation services to help you optimize your production processes and troubleshoot complex issues.
Custom Solutions: If you have specific requirements or need custom modifications, the manufacturer can work with you to develop tailored solutions.
Feedback and Continuous Improvement:
Customer Feedback: The manufacturer values customer feedback and uses it to continuously improve the machine and its after-sales services.
Regular Surveys: Periodic surveys are conducted to gather feedback and identify areas for improvement
Q: What is the maximum rewinding speed of the W66S?
A: The maximum rewinding speed of the W66S is 500 meters per minute (m/min).
Q: How many spools can the W66S handle simultaneously?
A: The W66S can handle up to six spools or reels simultaneously.
Q: Does the W66S come with an automatic splicing system?
A: Yes, the W66S can be equipped with an optional automatic splicing system to minimize downtime and ensure continuous production.
Q: What types of materials can the W66S rewind?
A: The W66S can rewind a variety of materials, including wires, tapes, and films, making it suitable for different industries.
Q: What is the warranty period for the W66S?
A: The W66S comes with a standard 12-month warranty covering parts and labor. Specific terms and conditions apply
W66S 6 Shafts Terminal Automatic Rewinder Machine
![]() | Prouduct Display-Press Matched Devices |
Multi-Shaft Design: With six independent shafts, this machine can handle multiple spools or reels simultaneously, increasing efficiency and throughput.
Automated Operation: Equipped with advanced control systems, the W66S can automatically adjust tension, speed, and positioning, ensuring consistent quality and reducing the need for manual intervention.
High Precision: The machine provides precise control over the rewinding process, minimizing material waste and ensuring that the final products meet stringent quality standards.
Versatility: Capable of handling a wide range of materials, including wires, tapes, and films, the W66S is suitable for various industries such as electronics, automotive, and packaging.
User-Friendly Interface: The machine is designed with an intuitive control panel and user interface, making it easy to set up and operate even for less experienced users.
Robust Construction: Built with high-quality materials and components, the W66S is durable and reliable, capable of operating continuously under demanding conditions.
Safety Features: Integrated safety mechanisms ensure the protection of operators and the integrity of the materials being processed.
Customizable Options: The machine can be customized with additional features and options to meet specific customer requirements, such as specialized sensors, cutting mechanisms, and data logging capabilities.
Compact Footprint: Despite its advanced capabilities, the W66S is designed to have a compact footprint, making it suitable for facilities with limited space.
Maintenance-Friendly: Easy access to key components and a straightforward maintenance schedule help minimize downtime and keep the machine running smoothly.
Material Feeding:
The raw material (e.g., wire, tape, film) is fed into the machine from a supply roll or spool.
The material passes through a series of guide rollers and tension control mechanisms to ensure it is properly aligned and tensioned before reaching the rewinding shafts.
Tension Control:
Tension control is critical to ensure the material is wound evenly and without damage.
Electronic load cells and tension sensors monitor the tension of the material in real-time.
A Programmable Logic Controller (PLC) adjusts the tension by controlling the speed of the drive motors and the braking system.
Rewinding Process:
The machine has six independent rewinding shafts, each equipped with a motor and a brake.
The PLC controls the speed and torque of each motor to ensure synchronized and precise rewinding.
The material is wound onto the target spools or reels at a controlled speed, which can be adjusted according to the material properties and production requirements.
Positioning and Alignment:
Position sensors and encoders provide feedback to the PLC about the position of the material and the shafts.
The control system ensures that the material is wound neatly and uniformly, preventing overlaps or gaps.
Automatic Splicing (Optional):
If the machine is equipped with an automatic splicing system, it can detect the end of a roll and automatically splice the new material to the old one.
This minimizes downtime and ensures continuous production.
Cutting and Ejecting (Optional):
Once a roll reaches the desired length or diameter, the machine can automatically cut the material and eject the completed roll.
The empty core or spool can then be replaced, and the rewinding process resumes.
Data Logging and Monitoring:
The Human-Machine Interface (HMI) displays real-time data such as tension, speed, and position.
The HMI also logs historical data for quality control and troubleshooting purposes.
Operators can monitor the machine's performance and make adjustments as needed.
Safety Features:
The machine is equipped with safety interlocks, emergency stop buttons, and protective guards to ensure operator safety.
Safety sensors can detect any abnormalities and shut down the machine if necessary.
Multi-Shaft Design:
Six Independent Shafts: The machine can process up to six spools or reels simultaneously, significantly increasing throughput compared to single-shaft machines.
Parallel Processing: Multiple materials can be rewound at the same time, optimizing the use of time and resources.
High Rewinding Speed:
Maximum Speed: The W66S can achieve a maximum rewinding speed of up to 500 meters per minute (m/min), depending on the material and application.
Adjustable Speed: The speed can be adjusted to match the specific requirements of different materials, ensuring optimal performance and quality.
Automated Control Systems:
PLC and HMI: The machine is equipped with a Programmable Logic Controller (PLC) and a Human-Machine Interface (HMI) that automate the rewinding process.
Real-Time Monitoring: The HMI displays real-time data on tension, speed, and position, allowing operators to monitor and adjust settings as needed.
Precision and Consistency:
Tension Control: Advanced tension control systems ensure consistent tension throughout the rewinding process, reducing material waste and improving product quality.
Positioning Accuracy: High-precision positioning and alignment mechanisms prevent overlaps and gaps, ensuring neat and uniform winding.
Minimal Downtime:
Automatic Splicing (Optional): If equipped with an automatic splicing system, the machine can seamlessly switch between rolls, minimizing downtime and maximizing continuous production.
Quick Changeover: The design allows for quick and easy changeover between different materials and spools, reducing setup time.
Versatility:
Wide Range of Materials: The W66S can handle a variety of materials, including wires, tapes, and films, making it suitable for multiple industries such as electronics, automotive, and packaging.
Customizable Options: The machine can be customized with additional features like specialized sensors, cutting mechanisms, and data logging capabilities to meet specific production needs.
Maintenance and Reliability:
Robust Construction: Built with high-quality materials and components, the W66S is durable and reliable, capable of operating continuously under demanding conditions.
User-Friendly Maintenance: Easy access to key components and a straightforward maintenance schedule help minimize downtime and keep the machine running smoothly.
Installation and Commissioning:
Professional Installation: Trained technicians are available to install and commission the machine at your facility, ensuring it is set up correctly and operates efficiently.
Initial Setup: The team will configure the machine according to your specific requirements and perform initial tests to verify its performance.
Training:
Operator Training: Comprehensive training sessions are provided to your operators and maintenance staff. This includes hands-on training on machine operation, maintenance procedures, and troubleshooting techniques.
Technical Manuals: Detailed user manuals and technical guides are provided to assist with daily operations and maintenance.
Regular Maintenance:
Preventive Maintenance: Scheduled maintenance visits are available to perform routine checks, clean the machine, and replace worn parts. This helps prevent unexpected breakdowns and extends the machine's lifespan.
Maintenance Kits: Optional maintenance kits are available, containing essential spare parts and tools for regular maintenance.
24/7 Support:
Customer Support Hotline: A dedicated customer support hotline is available 24/7 to address any issues or questions you may have. Trained support staff can provide immediate assistance over the phone or via remote access.
Remote Diagnostics: The support team can remotely diagnose and resolve many issues, minimizing downtime and reducing the need for on-site visits.
Warranty and Repairs:
Comprehensive Warranty: The machine typically comes with a 12-month warranty covering parts and labor. Specific terms and conditions may apply, so it's important to review the warranty document.
Rapid Repair Service: In the event of a breakdown, the manufacturer offers rapid repair services. Parts and repairs are handled quickly to minimize downtime.
Software Updates:
Firmware and Software Updates: Regular updates to the machine's firmware and software are provided to enhance functionality, improve performance, and add new features.
Free Updates: Many updates are provided free of charge to ensure your machine remains up-to-date.
Parts and Accessories:
Genuine Parts: A wide range of genuine spare parts and accessories are available for purchase, ensuring compatibility and reliability.
Quick Delivery: Parts are typically shipped quickly to minimize downtime.
Consultation and Customization:
Technical Consultation: The manufacturer offers technical consultation services to help you optimize your production processes and troubleshoot complex issues.
Custom Solutions: If you have specific requirements or need custom modifications, the manufacturer can work with you to develop tailored solutions.
Feedback and Continuous Improvement:
Customer Feedback: The manufacturer values customer feedback and uses it to continuously improve the machine and its after-sales services.
Regular Surveys: Periodic surveys are conducted to gather feedback and identify areas for improvement
Q: What is the maximum rewinding speed of the W66S?
A: The maximum rewinding speed of the W66S is 500 meters per minute (m/min).
Q: How many spools can the W66S handle simultaneously?
A: The W66S can handle up to six spools or reels simultaneously.
Q: Does the W66S come with an automatic splicing system?
A: Yes, the W66S can be equipped with an optional automatic splicing system to minimize downtime and ensure continuous production.
Q: What types of materials can the W66S rewind?
A: The W66S can rewind a variety of materials, including wires, tapes, and films, making it suitable for different industries.
Q: What is the warranty period for the W66S?
A: The W66S comes with a standard 12-month warranty covering parts and labor. Specific terms and conditions apply