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Custom Solid Aluminum Copper Foil Flexible Busbar with Shrink Plastic Shell For Battery Link

A Custom Solid Aluminum Copper Foil Flexible Busbar with Shrink Plastic Shell for Battery Link is an electrical conductor designed to connect multiple battery cells or modules in a battery pack.
  • Nickel-37

  • ARIDA

  • 2024100801

  • >99.99% nickel

  • Local Service/Online Service

  • Nickel Plate

  • Stamping, Bending, Welding, Electroplating

  • Electricity

  • JIS, GB, BS, ASTM

  • 12 months

  • Electric Power Transmission

  • Standard Export Packing

  • Acoording to Client's Require to Provide Model

  • ARIDA

  • China

  • Solder The Nickel Sheet Onto Brass Sheet

  • High precision

  • Worldwide

  • Yes

Availability:
Quantity:
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Main Product


Custom Solid Aluminum Copper Foil Flexible Busbar with Shrink Plastic Shell For Battery Link5

The Custom Solid Aluminum Copper Foil Flexible Busbar with Shrink Plastic Shell is a high-performance electrical connection solution designed specifically for battery link applications. Engineered to provide reliable and efficient power transmission, this busbar combines the lightweight and robust properties of solid aluminum with the superior conductivity of copper foil. The flexible design ensures adaptability to various battery configurations, making it ideal for use in electric vehicles (EVs), energy storage systems, and other advanced battery technologies.

Product Description

Nickel Sheet for Battery Specification


Name
CS welding nickel tab nickel plated steel sheet
Material
nickel plated steel
dimension
Customized according to customers
Application
Battery Pack Connector. for lithium battery, prismatic battery
Craft
Solder the Nickel Sheet onto Brass Sheet.
Colour
Customizable
weight
Customized according to customers
Apply
Electric Power Transmission
Manufacturer
ARDIA
Place Of Origin
Guangdong,China
Processing Method
Stamping, bending, welding, electroplating


Key Features


  • Material Composition:

    • Solid Aluminum Core: Provides a strong, lightweight base that reduces overall weight while maintaining structural integrity.

    • Copper Foil Layer: Enhances electrical conductivity and ensures minimal resistance, leading to efficient power transfer.

  • Flexible Design:

    • The busbar's flexibility allows it to bend and conform to the specific layout of battery cells or modules, facilitating easy installation and space optimization.

  • Shrink Plastic Shell:

    • A durable, heat-shrinkable plastic shell encases the busbar, offering excellent insulation and protection against environmental factors such as moisture, dust, and mechanical stress.

  • Customization Options:

    • Tailored dimensions, connectivity patterns, and current-carrying capacities to meet the unique requirements of your battery system.

  • High Reliability:

    • Designed to withstand harsh operating conditions and ensure long-term performance and safety.

  • Ease of Installation:

    • Pre-fitted connectors and a flexible design simplify the installation process, reducing assembly time and labor costs.


 Technical Specifications
  • Conductor Material: Solid aluminum core with copper foil layer

  • Insulation Material: Heat-shrinkable plastic shell

  • Temperature Range: -40°C to +125°C

  • Current Rating: Customizable based on application requirements

  • Voltage Rating: Up to 600V DC

  • Flexibility: Bends up to 180° without affecting performance

  • Weight: Lightweight design for reduced system mass

  • Dimensions: Customizable to fit specific battery configurations


Application
  • Electric Vehicles (EVs)

  • Hybrid Electric Vehicles (HEVs)

  • Energy Storage Systems (ESS)

  • Renewable Energy Systems

  • Industrial Battery Packs


Certifications
  • UL, CE, RoHS compliant

Ordering Information

To order the Custom Solid Aluminum Copper Foil Flexible Busbar with Shrink Plastic Shell, please specify the following:

  • Desired length and width

  • Number of connections and their positions

  • Current and voltage ratings

  • Any additional customization requirements

FAQ

Q1: What is a Custom Solid Aluminum Copper Foil Flexible Busbar?

A1: It is a specialized electrical conductor designed to connect battery cells or modules in a battery pack. It combines a solid aluminum core with a copper foil layer for optimal conductivity and is encased in a shrink plastic shell for insulation and protection.


Q2: What are the main components of this busbar?

A2: The main components are:

  • Solid Aluminum Core: Provides strength and lightness.

  • Copper Foil Layer: Enhances electrical conductivity.

  • Shrink Plastic Shell: Insulates and protects the busbar.


Q3: Why is the busbar made from a combination of aluminum and copper?

A3: Aluminum is lightweight and strong, reducing the overall weight of the busbar. Copper has excellent electrical conductivity, ensuring efficient power transfer and minimal resistance.


Q4: What is the purpose of the shrink plastic shell?

A4: The shrink plastic shell provides insulation to prevent short circuits and protects the busbar from environmental factors such as moisture, dust, and mechanical stress.


Q5: What is the current rating of the busbar?

A5: The current rating is customizable based on the specific application requirements. Please specify the desired current rating when placing your order.




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