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Custom Copper Foil Flexible Busbar With Plastic Shell

The Custom Copper Foil Flexible Busbar with Plastic Shell is a specialized electrical conductor designed for flexible battery connections.
  • Nickel-40

  • ARIDA

  • 2024100804

  • >99.99% nickel

  • Local Service/Online Service

  • Nickel Plate

  • Stamping, Bending, Welding, Electroplating

  • Electricity

  • JIS, GB, BS, ASTM

  • 12 months

  • Electric Power Transmission

  • Standard Export Packing

  • Acoording to Client's Require to Provide Model

  • ARIDA

  • China

  • Solder The Nickel Sheet Onto Brass Sheet

  • High precision

  • Worldwide

  • Yes

Availability:
Quantity:
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Main Product


Custom Copper Foil Flexible Busbar With Plastic Shell18

The Custom Copper Foil Flexible Busbar with Plastic Shell is a specialized electrical conductor designed for flexible and reliable connections in battery systems. It consists of a thin, high-purity copper foil that provides excellent electrical conductivity and flexibility, encased in a protective plastic shell for insulation and environmental protection. This custom-fabricated busbar is tailored to fit specific battery configurations, ensuring efficient and safe power transfer in applications such as electric vehicles (EVs), hybrid electric vehicles (HEVs), energy storage systems (ESS), renewable energy systems, and industrial battery packs.

Product Description

Nickel Sheet for Battery Specification


Name
CS welding nickel tab nickel plated steel sheet
Material
nickel plated steel
dimension
Customized according to customers
Application
Battery Pack Connector. for lithium battery, prismatic battery
Craft
Solder the Nickel Sheet onto Brass Sheet.
Colour
Customizable
weight
Customized according to customers
Apply
Electric Power Transmission
Manufacturer
ARDIA
Place Of Origin
Guangdong,China
Processing Method
Stamping, bending, welding, electroplating


Material Specifications


1. Copper Foil:

  • Material: High-purity copper (≥99.9%)

  • Thickness: 0.05 mm to 0.2 mm

  • Electrical Conductivity: ≈58 MS/m (100% IACS)

  • Flexibility: Highly flexible, capable of bending and conforming to complex shapes

2. Plastic Shell:

  • Material: Polyethylene terephthalate (PET) or polyvinyl chloride (PVC)

  • Thickness: 0.1 mm to 0.5 mm

  • Shrink Ratio: 2:1 to 3:1

  • Temperature Range: -40°C to +105°C

  • Dielectric Strength: ≥15 kV/mm


 Purpose

The Custom Copper Foil Flexible Busbar with Plastic Shell is designed to provide reliable and efficient electrical connections in battery systems where flexibility and customizability are essential. It is particularly useful in applications such as:

  • Electric Vehicles (EVs)

  • Hybrid Electric Vehicles (HEVs)

  • Energy Storage Systems (ESS)

  • Renewable Energy Systems

  • Industrial Battery Packs


Features and Performance
  • High Electrical Conductivity: High-purity copper foil ensures low electrical resistance and efficient power transfer.

  • Flexibility: The thin copper foil allows the busbar to bend and conform to complex shapes, making it suitable for tight spaces and dynamic environments.

  • Customizability: Tailored dimensions, connection points, and current/voltage ratings to fit specific battery configurations.

  • Protective Insulation: The plastic shell provides excellent insulation and protection against environmental factors such as moisture, dust, and physical damage.

  • Temperature Resistance: Operates effectively in a wide temperature range (-40°C to +105°C).


Main Advantages
  • Lightweight and Flexible: The thin copper foil and plastic shell make the busbar lightweight and highly flexible, reducing the overall weight and improving maneuverability in battery systems.

  • Customizable: Custom fabrication services allow for precise fitting to specific battery configurations, ensuring optimal performance.

  • Durable: High-quality materials and construction ensure long-term reliability and durability.

  • Safe: The protective plastic shell enhances safety by preventing short circuits and environmental damage.

  • Efficient Power Transfer: High electrical conductivity minimizes energy loss and ensures efficient power transfer


Custom Alien Hardcard for Battery

Copper bar, aluminum bar, Copper-aluminum composite bar, CCS integrated busbar, soft copper bar, copper-aluminum, Soft connection, conductive terminals, etc., the products are widely used in new energy vehicles, communications, rail transit, energy storage, aerospace, power and so on


FAQ

Q1: What is the voltage rating of the busbar?

A1: The busbar is rated for up to 600V DC.


Q2: How flexible is the busbar?

A2: The busbar is highly flexible due to the thin copper foil, allowing it to bend and conform to complex shapes.


Q3: Is the busbar easy to install?

A3: Yes, the busbar features pre-fitted connectors and a flexible design, simplifying the installation process and reducing assembly time and labor costs.


Q4: Does the busbar require regular maintenance?

A4: The busbar is designed for long-term reliability and requires minimal maintenance. Regular visual inspections to check for any signs of damage or wear are recommended.


Q5: Are the busbars certified?

A5: Yes, the busbars are UL, CE, and RoHS compliant, ensuring they meet international standards for safety and environmental responsibility.





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