Battery extraction support-2
ARIDA
2024081602
Customize Injection Molding
Plastic Material
Local Service/Online Service
Plastic Parts
Customizable Design, Injection Molding Process, Efficient Extraction Supports, Protective Cover, Easy Installation
CE, ISO
12 months
Electric Vehicles (EVs)， Renewable Energy Systems， Energy Storage Solutions
Standard Export Packing
Acoording to Client's Require to Provide Model
ARIDA
China
High precision
Worldwide
Yes
| Quantity: | |
|---|---|
Customize Injection Molding New Energy Power Battery Extraction Support Plus Cover
Custom Design: The enclosures are designed to fit the specific dimensions and requirements of the battery system, ensuring a perfect fit and optimal performance.
Voltage Extraction Support: The injection-molded parts include features that facilitate the extraction of voltage readings from the battery pack, which is crucial for monitoring and maintaining the health of the battery.
Additional Protective Cover: A protective cover is integrated into the design to shield the battery from environmental factors and mechanical impacts, enhancing the overall safety and durability of the battery system.
Material Selection: High-quality materials are chosen for their durability, thermal stability, and chemical resistance, ensuring the longevity of the enclosure and the safety of the battery.
Precision Manufacturing: Advanced injection molding techniques ensure high precision and consistency in the production of the enclosures, allowing for tight tolerances and complex geometries.
Safety Features: Special considerations are made to incorporate safety features such as fire retardancy and impact resistance to protect against potential hazards.
Lightweight Construction: The enclosures are designed to be lightweight yet robust, making them suitable for mobile applications where weight is a critical factor.
Arida New Energy's Power Battery High Voltage Extraction Support is designed to offer several key advantages in the field of high-voltage energy storage solutions. Here are some of the notable benefits:
Enhanced Voltage Stability:
Utilizes advanced electrolytes that are stable at voltages exceeding 5.3V, enabling the battery to operate safely and efficiently at higher voltage levels.
These electrolytes can support the use of high-voltage cathodes and micro-sized silicon anodes, which are essential for achieving higher energy densities.
Increased Energy Density:
The use of high-capacity silicon anodes, combined with high-voltage cathodes, significantly boosts the energy density of the battery, leading to longer driving ranges or extended periods between charges for stationary applications.
Improved Safety Features:
Incorporates solid-state electrolytes that are inherently safer due to their non-flammable nature, reducing the risk of thermal runaway and fire hazards.
The solid electrolytes are also designed to be stable at high voltages, which further enhances the overall safety profile of the battery system.
Rapid Assembly and Disassembly:
Features a quick-change interface and battery locking device that allow for swift battery replacement, ideal for electric vehicle (EV) battery swap stations and other applications requiring rapid maintenance or service.
This capability significantly reduces downtime and improves operational efficiency.
Efficient Energy Management:
Equipped with a braking energy recovery system that captures and recycles the kinetic energy produced during braking, converting it back into electrical energy for reuse.
This not only extends the driving range of EVs but also contributes to overall energy efficiency and sustainability.
Durability and Longevity:
Advanced electrolyte formulations help to form a stable solid electrolyte interphase (SEI), which protects the anode and prolongs the life cycle of the battery.
The combination of high-quality materials and innovative designs ensures that the battery maintains its performance over many charge-discharge cycles.
Versatility:
Designed to be universally compatible with a wide range of electric vehicles and stationary storage systems, making it a versatile choice for various applications.
The modular design allows for easy integration and scalability, accommodating different power requirements and sizes.
By leveraging these advanced technologies and features, Arida New Energy's Power Battery High Voltage Extraction Support offers a comprehensive solution that addresses the key challenges faced by high-voltage battery systems, ultimately contributing to more reliable, efficient, and sustainable energy storage solutions.
Manfacturing Process
Design and Prototyping: The design phase involves working closely with the customer to understand their requirements and creating detailed CAD models. Prototypes are produced using 3D printing or rapid prototyping methods to test the design before moving to full-scale production.
Tooling: Once the design is finalized, tooling is created to produce the molds for the injection molding process. High-quality steel or aluminum is typically used for the molds to ensure durability and accuracy.
Injection Molding: Plastic pellets are fed into an injection molding machine, where they are heated until molten. The molten plastic is then injected under high pressure into the custom-designed mold. After cooling, the parts are ejected and any excess material is trimmed away.
Quality Control: Each part undergoes rigorous quality control checks to ensure it meets the specified dimensions and tolerances. This includes visual inspections, dimensional measurements, and functional testing.
Assembly and Integration: The molded parts are assembled with the necessary hardware and integrated with the battery cells and voltage extraction components.
Consultation: Initial consultations to understand the customer's requirements, including battery specifications, intended use, and environmental conditions.
Design and Engineering Support: Assistance with designing the enclosure, including material selection, geometry optimization, and integration of safety features.
Prototype Development: Rapid prototyping services to validate the design before mass production.
Production Flexibility: Ability to adjust production volumes based on changing demand and to incorporate modifications throughout the lifecycle of the product.
After-Sales Support: Comprehensive warranty coverage, ongoing technical support, and maintenance services to ensure the product continues to perform optimally over its lifetime.
Answer: The Power Battery High Voltage Extraction Support is unique because it uses advanced electrolytes compatible with micro-sized silicon anodes, enabling the battery to operate at higher voltages with improved stability and longevity. It also includes a robust battery locking device and a quick-change interface for efficient assembly and disassembly.
Answer: The Power Battery High Voltage Extraction Support improves safety through the use of advanced electrolytes that are stable at high voltages, reducing the risk of thermal runaway. Additionally, the inclusion of solid-state electrolytes, which are non-flammable, adds another layer of safety by minimizing fire hazards.
Answer: Yes, the Power Battery High Voltage Extraction Support is designed to be universally compatible with a wide range of electric vehicles (EVs) and stationary energy storage systems. Its modular design allows for easy integration and scalability across different applications.
Answer: The Power Battery High Voltage Extraction Support includes a braking energy recovery system that captures and recycles the kinetic energy produced during braking, converting it back into electrical energy for reuse. This not only extends the driving range of EVs but also contributes to overall energy efficiency and sustainability.
Customize Injection Molding New Energy Power Battery Extraction Support Plus Cover
Custom Design: The enclosures are designed to fit the specific dimensions and requirements of the battery system, ensuring a perfect fit and optimal performance.
Voltage Extraction Support: The injection-molded parts include features that facilitate the extraction of voltage readings from the battery pack, which is crucial for monitoring and maintaining the health of the battery.
Additional Protective Cover: A protective cover is integrated into the design to shield the battery from environmental factors and mechanical impacts, enhancing the overall safety and durability of the battery system.
Material Selection: High-quality materials are chosen for their durability, thermal stability, and chemical resistance, ensuring the longevity of the enclosure and the safety of the battery.
Precision Manufacturing: Advanced injection molding techniques ensure high precision and consistency in the production of the enclosures, allowing for tight tolerances and complex geometries.
Safety Features: Special considerations are made to incorporate safety features such as fire retardancy and impact resistance to protect against potential hazards.
Lightweight Construction: The enclosures are designed to be lightweight yet robust, making them suitable for mobile applications where weight is a critical factor.
Arida New Energy's Power Battery High Voltage Extraction Support is designed to offer several key advantages in the field of high-voltage energy storage solutions. Here are some of the notable benefits:
Enhanced Voltage Stability:
Utilizes advanced electrolytes that are stable at voltages exceeding 5.3V, enabling the battery to operate safely and efficiently at higher voltage levels.
These electrolytes can support the use of high-voltage cathodes and micro-sized silicon anodes, which are essential for achieving higher energy densities.
Increased Energy Density:
The use of high-capacity silicon anodes, combined with high-voltage cathodes, significantly boosts the energy density of the battery, leading to longer driving ranges or extended periods between charges for stationary applications.
Improved Safety Features:
Incorporates solid-state electrolytes that are inherently safer due to their non-flammable nature, reducing the risk of thermal runaway and fire hazards.
The solid electrolytes are also designed to be stable at high voltages, which further enhances the overall safety profile of the battery system.
Rapid Assembly and Disassembly:
Features a quick-change interface and battery locking device that allow for swift battery replacement, ideal for electric vehicle (EV) battery swap stations and other applications requiring rapid maintenance or service.
This capability significantly reduces downtime and improves operational efficiency.
Efficient Energy Management:
Equipped with a braking energy recovery system that captures and recycles the kinetic energy produced during braking, converting it back into electrical energy for reuse.
This not only extends the driving range of EVs but also contributes to overall energy efficiency and sustainability.
Durability and Longevity:
Advanced electrolyte formulations help to form a stable solid electrolyte interphase (SEI), which protects the anode and prolongs the life cycle of the battery.
The combination of high-quality materials and innovative designs ensures that the battery maintains its performance over many charge-discharge cycles.
Versatility:
Designed to be universally compatible with a wide range of electric vehicles and stationary storage systems, making it a versatile choice for various applications.
The modular design allows for easy integration and scalability, accommodating different power requirements and sizes.
By leveraging these advanced technologies and features, Arida New Energy's Power Battery High Voltage Extraction Support offers a comprehensive solution that addresses the key challenges faced by high-voltage battery systems, ultimately contributing to more reliable, efficient, and sustainable energy storage solutions.
Manfacturing Process
Design and Prototyping: The design phase involves working closely with the customer to understand their requirements and creating detailed CAD models. Prototypes are produced using 3D printing or rapid prototyping methods to test the design before moving to full-scale production.
Tooling: Once the design is finalized, tooling is created to produce the molds for the injection molding process. High-quality steel or aluminum is typically used for the molds to ensure durability and accuracy.
Injection Molding: Plastic pellets are fed into an injection molding machine, where they are heated until molten. The molten plastic is then injected under high pressure into the custom-designed mold. After cooling, the parts are ejected and any excess material is trimmed away.
Quality Control: Each part undergoes rigorous quality control checks to ensure it meets the specified dimensions and tolerances. This includes visual inspections, dimensional measurements, and functional testing.
Assembly and Integration: The molded parts are assembled with the necessary hardware and integrated with the battery cells and voltage extraction components.
Consultation: Initial consultations to understand the customer's requirements, including battery specifications, intended use, and environmental conditions.
Design and Engineering Support: Assistance with designing the enclosure, including material selection, geometry optimization, and integration of safety features.
Prototype Development: Rapid prototyping services to validate the design before mass production.
Production Flexibility: Ability to adjust production volumes based on changing demand and to incorporate modifications throughout the lifecycle of the product.
After-Sales Support: Comprehensive warranty coverage, ongoing technical support, and maintenance services to ensure the product continues to perform optimally over its lifetime.
Answer: The Power Battery High Voltage Extraction Support is unique because it uses advanced electrolytes compatible with micro-sized silicon anodes, enabling the battery to operate at higher voltages with improved stability and longevity. It also includes a robust battery locking device and a quick-change interface for efficient assembly and disassembly.
Answer: The Power Battery High Voltage Extraction Support improves safety through the use of advanced electrolytes that are stable at high voltages, reducing the risk of thermal runaway. Additionally, the inclusion of solid-state electrolytes, which are non-flammable, adds another layer of safety by minimizing fire hazards.
Answer: Yes, the Power Battery High Voltage Extraction Support is designed to be universally compatible with a wide range of electric vehicles (EVs) and stationary energy storage systems. Its modular design allows for easy integration and scalability across different applications.
Answer: The Power Battery High Voltage Extraction Support includes a braking energy recovery system that captures and recycles the kinetic energy produced during braking, converting it back into electrical energy for reuse. This not only extends the driving range of EVs but also contributes to overall energy efficiency and sustainability.
