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15 Ton High Speed Stamping Press Machine

A 15 Ton High Speed Stamping Press Machine is a high-performance industrial machine designed to perform rapid and precise stamping operations with a maximum force of 15 tons.
  • ARIDA- 15 Ton

  • ARIDA

  • 8462109000

  • 15 Ton High Speed Stamping Press Machine

  • Copper, metal materials

  • Local Service/Online Service

  • High Speed Punch Machine

  • Hot

  • Electricity

  • GS, CE, RoHS, ISO 9001

  • 12 months

  • Semi-Open Punch

  • Single Action

  • Crank Press

  • Electric Power Transmission

  • Standard Export Packing

  • ARIDA

  • China

  • High precision

  • Worldwide

  • Yes

Availability:
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15 ton

15 Ton High Speed Stamping Press Machine

A 15 Ton High Speed Stamping Press Machine is a high-performance industrial machine designed to perform rapid and precise stamping operations with a maximum force of 15 tons. This machine is engineered to meet the demanding requirements of high-volume production environments, offering exceptional speed, accuracy, and reliability. It is widely used in industries such as automotive, electronics, and manufacturing for tasks such as sheet metal forming, component stamping, and precision part production. Equipped with advanced control systems and safety features, the 15 Ton High Speed Stamping Press Machine ensures consistent quality and efficiency, making it an essential tool for modern manufacturing processes.





key parameters:


  1. Maximum Force:

    1. Capacity: 15 tons (30,000 pounds)

    2. This indicates the maximum force the press can apply during stamping operations.

  2. Speed:

    1. Stroke Rate: Typically ranges from 100 to 600 strokes per minute (SPM)

    2. This parameter measures how quickly the press can complete cycles, affecting overall production efficiency.

  3. Stroke Length:

    1. Adjustable Stroke: Usually between 10 mm to 100 mm

    2. The stroke length can be adjusted to accommodate different part sizes and thicknesses.

  4. Bed Size:

    1. Worktable Dimensions: Varies depending on the model, but common sizes include 600 mm x 1000 mm

    2. This specifies the size of the worktable where materials are placed for stamping.

  5. Die Clearance:

    1. Clearance: Typically 100 mm to 200 mm

    2. The clearance between the upper and lower dies ensures that materials can be properly positioned and formed.

  6. Power Requirements:

    1. Electrical Power: Usually 3-phase, 380V, 50/60 Hz

    2. Hydraulic Power: If applicable, the hydraulic system's power requirements will be specified.

  7. Control System:

    1. Type: PLC (Programmable Logic Controller) or CNC (Computer Numerical Control)

    2. Advanced control systems ensure precise operation and easy programming.

  8. Safety Features:

    1. Emergency Stop Buttons: Located for quick access

    2. Light Curtains: To prevent operator access during operation

    3. Pressure-Sensitive Mats: To detect the presence of objects or people near the machine

  9. Precision and Tolerance:

    1. Repeatability: ±0.01 mm

    2. Positioning Accuracy: ±0.02 mm

    3. These parameters ensure that the machine can produce parts with high consistency and quality.

  10. Noise Level:

    1. Sound Pressure Level: Typically below 80 dB(A)

    2. Ensures a quieter working environment to meet safety and comfort standards.

  11. Weight and Dimensions:

    1. Machine Weight: Approximately 2,000 kg to 3,000 kg

    2. Overall Dimensions: Varies, but common dimensions might be around 2000 mm (L) x 1500 mm (W) x 2000 mm (H)

  12. Material Compatibility:

    1. Types of Materials: Suitable for metals, plastics, and composites

    2. Thickness Range: Typically 0.1 mm to 5 mm, depending on the material and application

  13. Maintenance and Service:

    1. Lubrication System: Automatic or manual, depending on the model

    2. Service Intervals: Recommended maintenance schedules to ensure optimal performance

Applications:


  1. Automotive Industry:

    • Body Parts: Production of car body panels, doors, hoods, and fenders.

    • Engine Components: Manufacturing of engine parts such as pistons, connecting rods, and valves.

    • Interior Parts: Stamping of interior components like dashboard panels and seat parts.

  2. Electronics Industry:

    • Printed Circuit Boards (PCBs): Forming and stamping of PCB components and connectors.

    • Enclosures and Cases: Production of metal enclosures and cases for electronic devices.

    • Small Components: Manufacturing of small, precise components like brackets and clips.

  3. Aerospace Industry:

    • Structural Components: Fabrication of lightweight and high-strength components for aircraft and spacecraft.

    • Fasteners and Fittings: Production of precision fasteners, clips, and fittings.

    • Instrument Panels: Stamping of instrument panels and control surfaces.

  4. Appliance Manufacturing:

    • Sheet Metal Parts: Production of sheet metal parts for appliances such as refrigerators, washing machines, and ovens.

    • Housings and Covers: Stamping of housings and covers for various household appliances.

  5. Medical Device Manufacturing:

    • Surgical Instruments: Production of precision surgical instruments and tools.

    • Implants and Prosthetics: Manufacturing of small, intricate components for medical implants and prosthetics.

    • Diagnostic Equipment: Stamping of components for medical diagnostic equipment.

  6. Consumer Goods:

    • Household Items: Production of small household items like kitchenware, utensils, and hardware.

    • Toys and Games: Manufacturing of small parts for toys and games.

  7. Tool and Die Making:

    • Custom Tools and Dies: Production of custom tools, dies, and molds for various manufacturing processes.

    • Prototyping: Rapid prototyping of new parts and components.

  8. Jewelry Manufacturing:

    • Components: Stamping and forming of jewelry components such as clasps, earring backs, and pendants.

    • Assembly: Precision assembly of small, delicate jewelry pieces.

  9. Telecommunications:

    • Connectors and Housings: Production of connectors and housing parts for telecommunication equipment.

    • Mobile Devices: Manufacturing of small, high-precision parts for mobile phones and networking equipment.

  10. Energy Sector:

    • Renewable Energy Systems: Production of components for solar panels, wind turbines, and other renewable energy systems.

    • Battery Packs: Manufacturing of precision parts for battery packs and energy storage systems.

  11. Packaging Industry:

    • Containers and Cans: Stamping of metal containers, cans, and lids.

    • Labels and Tags: Production of metal labels and tags for packaging.

  12. Defense and Military:

    • Equipment Components: Manufacturing of precision components for military equipment and vehicles.

    • Armor Plating: Stamping of armor plates and protective components.

Key Advantages 


  1. High Precision:

    • Tight Tolerances: The machine is capable of achieving very tight tolerances, ensuring that each stamped part meets exact specifications.

    • Consistent Quality: Advanced control systems and high-precision mechanisms ensure that every part produced is of consistent quality, reducing the need for post-processing and rework.

  2. High Speed:

    • Increased Productivity: With stroke rates ranging from 100 to 600 strokes per minute (SPM), the machine can significantly increase production throughput.

    • Cost Efficiency: Higher production rates lead to lower per-unit costs, making the machine a cost-effective solution for high-volume production.

  3. Versatility:

    • Multiple Applications: The machine can handle a wide range of materials, including metals, plastics, and composites, making it suitable for various industries.

    • Interchangeable Dies: The ability to use different dies and tooling allows the machine to be adapted for different parts and applications, enhancing its flexibility.

  4. Durability and Reliability:

    • Robust Construction: Built with high-quality materials and components, the machine is designed to withstand the rigors of continuous operation.

    • Long Lifespan: Regular maintenance and robust design ensure a long operational lifespan, providing a good return on investment.

  5. Advanced Control Systems:

    • PLC/CNC Control: Programmable Logic Controllers (PLC) or Computer Numerical Control (CNC) systems allow for precise control and easy programming of complex operations.

    • User-Friendly Interface: Intuitive control panels and touchscreens make it easy for operators to set up and monitor the machine.

  6. Safety Features:

    • Emergency Stop Buttons: Quickly stop the machine in case of an emergency.

    • Light Curtains and Pressure-Sensitive Mats: Prevent operator access during operation, reducing the risk of accidents.

    • Safety Guards: Protect operators from moving parts and potential hazards.

  7. Energy Efficiency:

    • Low Power Consumption: Modern designs incorporate energy-saving technologies, reducing operational costs and environmental impact.

    • Hydraulic Efficiency: Efficient hydraulic systems minimize energy waste and ensure smooth operation.

  8. Compact Design:

    • Space Efficiency: Despite its powerful capabilities, the machine has a compact footprint, making it suitable for workshops with limited space.

    • Ease of Integration: Can be easily integrated into existing production lines without requiring extensive modifications.

  9. Maintenance and Service:

    • Easy Access: Designed with easy access to critical components for maintenance and repair, reducing downtime.

    • Comprehensive Support: Many manufacturers offer comprehensive service and support, including training, spare parts, and technical assistance.

  10. Quality Assurance:

    • Real-Time Monitoring: Advanced sensors and monitoring systems provide real-time data on machine performance and part quality.

    • Traceability: Detailed records and logs help track production data, ensuring traceability and compliance with quality standards

considerations


  1. Installation and Commissioning:

    • Professional Installation: Trained technicians will install the machine and ensure it is properly set up and calibrated.

    • Initial Testing: Conduct initial testing and commissioning to verify that the machine is operating correctly and meets all specifications.

  2. Operator Training:

    • Comprehensive Training Programs: Provide thorough training for operators and maintenance personnel to ensure they can use the machine safely and efficiently.

    • Training Materials: Supply manuals, user guides, and training videos to support ongoing learning.

  3. Warranty and Guarantees:

    • Standard Warranty: Offer a standard warranty period (e.g., 12 months) covering defects in materials and workmanship.

    • Extended Warranty Options: Provide options for extended warranties to give additional peace of mind.

  4. Technical Support:

    • 24/7 Support: Offer round-the-clock technical support via phone, email, or online chat to address any issues or questions.

    • Remote Diagnostics: Use remote access tools to diagnose and resolve issues quickly, minimizing downtime.

  5. Maintenance Services:

    • Regular Maintenance Plans: Recommend and schedule regular maintenance checks to ensure the machine remains in optimal condition.

    • Preventive Maintenance: Perform preventive maintenance to identify and address potential issues before they become serious problems.

  6. Parts and Accessories:

    • Genuine Parts: Supply genuine replacement parts and accessories to ensure compatibility and performance.

    • Quick Delivery: Offer fast delivery of parts to minimize downtime.

  7. Software Updates:

    • Firmware and Software Updates: Provide regular updates to the machine’s control software to enhance functionality and performance.

    • Upgrade Services: Offer upgrade services to keep the machine up-to-date with the latest technology.

  8. On-Site Service:

    • Field Service Engineers: Dispatch experienced field service engineers to perform on-site repairs and maintenance.

    • Emergency Response: Provide rapid response to urgent issues to get the machine back up and running quickly.

  9. Consulting and Optimization:

    • Production Optimization: Offer consulting services to help optimize production processes and improve efficiency.

    • Custom Solutions: Provide custom solutions and modifications to meet specific customer needs.

  10. Customer Feedback and Improvement:

    • Feedback Mechanisms: Encourage customer feedback to continuously improve the machine and after-sales services.

    • Customer Satisfaction Surveys: Conduct regular surveys to gauge customer satisfaction and identify areas for improvement.

FAQ



FAQ 1: What is the maximum force capacity of the 15 Ton High Speed Stamping Press Machine?

Answer: The 15 Ton High Speed Stamping Press Machine can apply a maximum force of 15 tons (30,000 pounds), making it suitable for a wide range of stamping and forming applications.

FAQ 2: How fast can the machine operate?

Answer: The machine can operate at a stroke rate of up to 600 strokes per minute (SPM), ensuring high productivity and efficiency in production.

FAQ 3: What safety features does the 15 Ton High Speed Stamping Press Machine have?

Answer: The machine includes safety features such as emergency stop buttons, light curtains, and pressure-sensitive mats to protect operators and prevent accidents.

FAQ 4: What types of materials can the machine handle?

Answer: The 15 Ton High Speed Stamping Press Machine can handle a variety of materials, including metals, plastics, and composites, making it versatile for different industries.

FAQ 5: What kind of after-sales support is provided?

Answer: Comprehensive after-sales support includes installation, operator training, technical support, regular maintenance, and quick delivery of genuine parts to ensure optimal performance and longevity.



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