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L22S Vertical Double Shafts Terminal Rewinding Machine

The L22S Vertical Double Shafts Terminal Rewinding Machine is a specialized industrial equipment designed for the efficient and precise rewinding of terminal wires and cables.
  • ARIDA- L22S

  • ARIDA

  • 8462109000

  • L22S Vertical Double Shafts Terminal Rewinding Machine

  • Copper, metal materials

  • Local Service/Online Service

  • High Speed Punch Machine

  • Electricity

  • GS, CE, RoHS, ISO 9001

  • 12 months

  • Crank Press

  • Standard Export Packing

  • ARIDA

  • China

  • High precision

  • Worldwide

  • Yes

  • Yes

Availability:
Quantity:
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changing-recoiler-1

L22S Vertical Double Shafts Terminal Rewinding Machine


The L22S Vertical Double Shafts Terminal Rewinding Machine is a specialized industrial equipment designed for the efficient and precise rewinding of terminal wires and cables. Featuring a vertical configuration to optimize floor space, this machine includes two independent shafts for simultaneous rewinding, enhancing productivity. Equipped with advanced tension control and precision winding capabilities, it ensures high-quality and consistent rewinding, making it ideal for applications in the electrical and electronics industries. The L22S can handle a variety of wire gauges and materials, and it comes with user-friendly controls and integrated safety features to ensure safe and efficient operation.
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Application Areas:


  • Electrical and Electronics Industry

    • Wire and Cable Manufacturing: Used for rewinding and processing terminal wires and cables in the production of electrical wiring harnesses, connectors, and cable assemblies.

    • Appliance Manufacturing: Essential for rewinding wires in the production of household appliances such as refrigerators, washing machines, and air conditioners.

    • Automotive Industry: Used in the manufacturing of automotive wiring harnesses and electrical components for vehicles.

    • Telecommunications: Rewinding and processing of wires and cables used in telecommunications infrastructure, including fiber optic and coaxial cables.

  • Manufacturing and Assembly Lines

    • Component Assembly: Ideal for rewinding wires used in the assembly of electronic components, printed circuit boards (PCBs), and other electrical devices.

    • Industrial Equipment: Used in the manufacturing of industrial machinery and equipment that require precise and reliable electrical connections.

  • Energy Sector

    • Power Generation and Distribution: Rewinding of wires and cables used in power generation plants, substations, and distribution networks.

    • Renewable Energy: Used in the production of wires and cables for solar panels, wind turbines, and other renewable energy systems.

  • Consumer Electronics

    • Consumer Devices: Rewinding of wires and cables for consumer electronics such as smartphones, laptops, and home entertainment systems.

    • Audio and Video Equipment: Used in the production of audio and video cables, speakers, and other related equipment.

  • Medical Devices

    • Medical Equipment: Rewinding of wires and cables used in medical devices and equipment, ensuring high precision and reliability in critical applications.

    • Diagnostic Tools: Used in the manufacturing of wires for diagnostic tools and medical imaging equipment.

  • Aerospace and Defense

    • Avionics: Rewinding of wires and cables used in aircraft avionics and navigation systems.

    • Military Equipment: Used in the production of wires and cables for military vehicles, communication systems, and other defense-related equipment.

  • Research and Development

    • Laboratory Equipment: Rewinding of wires and cables used in laboratory equipment and experimental setups.

    • Prototyping: Used in the prototyping of new electrical and electronic devices, ensuring high precision and flexibility.

  • Benefits in These Applications

  • Precision and Quality: Ensures high-quality and consistent rewinding, crucial for maintaining the integrity and performance of electrical connections.

  • Efficiency: Dual-shaft design increases productivity by allowing simultaneous rewinding of two separate wire spools.

  • Versatility: Can handle a wide range of wire gauges and materials, making it suitable for various applications.

  • Reliability: Advanced tension control and safety features ensure reliable and safe operation.

Warranty:

Warranty Period for L22S Vertical Double Shafts Terminal Rewinding Machine

The L22S Vertical Double Shafts Terminal Rewinding Machine typically comes with a standard warranty period. The exact duration may vary depending on the manufacturer and specific model, but here is a common example:

  • Standard Warranty: The standard warranty period for the L22S Vertical Double Shafts Terminal Rewinding Machine is 12 months from the date of purchase or first use. During this period, the manufacturer will cover the cost of repairing or replacing any components that fail due to defects in materials or workmanship.

  • Extended Warranty: Some manufacturers may offer optional extended warranty packages that can extend the coverage beyond the standard 12-month period. These extended warranties can provide additional peace of mind and protection for your investment.

Operation Steps:


Operation Steps for L22S Vertical Double Shafts Terminal Rewinding Machine

Step 1: Pre-Operation Checks

  1. Read the Manual: Before starting, thoroughly read and understand the user manual to familiarize yourself with the machine's features and safety guidelines.

  2. Inspect the Machine: Check the machine for any visible damage or loose parts. Ensure all safety guards and covers are in place.

  3. Check Power Supply: Verify that the machine is connected to the correct power source and that the voltage and frequency match the machine's requirements.

  4. Lubricate Moving Parts: Apply lubricant to all moving parts, such as the shafts and rollers, to ensure smooth operation.

Step 2: Prepare the Wire Spools

  1. Load the Wire Spools: Place the wire spools onto the designated shafts. Ensure they are securely mounted and aligned properly.

  2. Secure the Wire Ends: Thread the wire through the guides and secure the ends to the take-up spools. Make sure the wire is taut and free of kinks or twists.

Step 3: Set Up the Machine

  1. Adjust Tension: Set the tension control to the appropriate level for the type and gauge of wire you are using. This ensures even and consistent rewinding.

  2. Set Rewinding Parameters: Use the control panel to set the desired rewinding speed and length. Follow the manufacturer's recommendations for optimal performance.

  3. Check Alignment: Ensure that the wire is properly aligned and that the guides and rollers are positioned correctly.

Step 4: Start the Machine

  1. Turn On the Machine: Switch on the power supply and activate the machine using the control panel.

  2. Monitor the Initial Run: Observe the machine during the initial run to ensure everything is operating correctly. Check for any unusual noises or vibrations.

  3. Adjust as Needed: If necessary, make minor adjustments to the tension or alignment to achieve the best results.

Step 5: Continuous Monitoring

  1. Regular Inspection: Periodically check the rewinding process to ensure the wire is being wound evenly and without issues such as kinking or breaking.

  2. Check for Overheating: Monitor the machine for signs of overheating, especially during long runs. Ensure proper ventilation in the work area.

Step 6: Shut Down the Machine

  1. Complete the Rewinding: Once the rewinding process is complete, stop the machine using the control panel.

  2. Remove the Rewound Wire: Carefully remove the rewound wire from the take-up spools. Ensure it is securely stored to prevent damage.

  3. Turn Off the Power: Switch off the power supply and disconnect the machine from the power source.

  4. Clean the Machine: Clean the machine's surface and internal components to remove any debris or dust. This helps maintain the machine's performance and longevity.

Step 7: Post-Operation Maintenance

  1. Inspect for Wear: Check all moving parts for signs of wear or damage. Replace any worn or damaged components as needed.

  2. Lubricate Again: Reapply lubricant to the moving parts to prepare the machine for the next use.

  3. Record Maintenance: Keep a log of all maintenance activities, including the date, type of maintenance performed, and any parts replaced.


Usage Precautions:

1. Safety Operations

  • Read the Manual: Before operating the machine, carefully read and understand all safety guidelines and operating instructions in the user manual.

  • Personal Protective Equipment (PPE): Operators should wear appropriate PPE, such as safety glasses, work gloves, and slip-resistant shoes.

  • Emergency Stop: Familiarize yourself with the location and operation of the emergency stop button to ensure you can quickly shut down the machine in an emergency.

  • Avoid Moving Parts: Do not allow any part of your body to come into contact with moving parts, especially rotating shafts and rollers, while the machine is in operation.

2. Equipment Preparation

  • Check Power Supply: Ensure the machine is connected to the correct power source, and verify that the voltage and frequency meet the requirements.

  • Lubrication: Regularly inspect and lubricate moving parts to reduce wear and extend the machine's lifespan.

  • Clean the Machine: Clean the machine's surface and interior before and after each use to ensure there are no debris or dust that could affect operation.

3. Operating Procedures

  • Proper Loading of Wire: Ensure the wire is correctly placed on the shafts and secured to prevent loosening or tangling. Use appropriate tools to fix the wire in place.

  • Adjust Tension: Set the appropriate tension for the type and gauge of wire being used to ensure uniform and consistent rewinding.

  • Monitor Operation: Regularly check the rewinding process while the machine is running to ensure there are no knots, breaks, or other irregularities in the wire.

4. Maintenance and Care

  • Regular Inspections: Periodically inspect all components of the machine, including the motor, transmission system, and control system, to ensure they are in good condition.

  • Replace Worn Parts: Promptly replace worn or damaged parts, such as rollers, bearings, and belts, to prevent malfunctions and downtime.

  • Maintenance Records: Keep detailed records of all maintenance activities, including the date, content, and results, to track the machine's condition.

5. Troubleshooting

  • Common Issues: Be aware of common problems and their solutions, such as wire breakage and uneven rewinding.

  • Contact Technical Support: If you encounter issues that you cannot resolve, contact the manufacturer's technical support team for professional assistance and guidance.

6. Environmental Conditions

  • Temperature and Humidity: Ensure the machine operates in a suitable temperature and humidity environment to avoid performance issues caused by extreme conditions.

  • Good Ventilation: Maintain good ventilation in the work area to prevent overheating and ensure optimal machine performance.




FAQ:

1. What is the maximum coil weight that the uncoiler can handle?

Answer: The uncoiler can handle coils weighing up to [X] tons, depending on the specific model. Please refer to the technical specifications for the exact capacity of your machine.

2. How does the straightener ensure the metal is perfectly flat?

Answer: The straightener uses a series of precision rollers that apply consistent pressure to the metal, removing any bends or waves. The rollers can be adjusted to accommodate different thicknesses and material types, ensuring the metal is perfectly flat before entering the stamping press.

3. Can the machine be customized for specific production needs?

Answer: Yes, the Uncoiler Straightener 2 in 1 Motor Stamping Line can be customized to meet specific production requirements. Options include different feeding mechanisms, specialized dies, and additional safety features. Contact our sales team to discuss your customization needs.

4. What is the standard warranty period for the machine?

Answer: The standard warranty period for the Uncoiler Straightener 2 in 1 Motor Stamping Line is [X] months/years, covering defects in materials and workmanship. Extended warranty options are also available upon request.

5. How long does it take to change the dies and punches?

Answer: The time required to change dies and punches varies depending on the complexity of the parts being produced. On average, the changeover process takes approximately [X] minutes to [Y] hours. Quick-change systems are available to minimize downtime and increase productivity.







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