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Copper Busbar Flexible Link Connector Copper Foil Laminated Flexible Bus Bars for New Energy Battery

The Copper Busbar Flexible Link Connector with Copper Foil Laminated Flexible Bus Bars is a critical component in the design and operation of new energy battery systems, particularly in electric vehicles (EVs) and energy storage systems (ESS).
  • Nickel-44

  • ARIDA

  • 2024101501

  • >99.99% nickel

  • Local Service/Online Service

  • Nickel Plate

  • Stamping, Bending, Welding, Electroplating

  • Electricity

  • JIS, GB, BS, ASTM

  • 12 months

  • Electric Power Transmission

  • Standard Export Packing

  • Acoording to Client's Require to Provide Model

  • ARIDA

  • China

  • Solder The Nickel Sheet Onto Brass Sheet

  • High precision

  • Worldwide

  • Yes

Availability:
Quantity:
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Main Product


 Copper Busbar Flexible Link Connector Copper Foil 

Laminated Flexible Bus Bars for New Energy Battery

8

The Copper Busbar Flexible Link Connector, featuring copper foil laminated flexible bus bars, is a specialized electrical connection component designed for use in new energy battery systems. This connector is crafted from high-quality copper materials and utilizes a multi-layered copper foil lamination technique to enhance its flexibility and conductivity. It is specifically engineered to accommodate the dynamic mechanical and electrical requirements of advanced battery packs found in electric vehicles (EVs), energy storage systems (ESS), and other renewable energy applications. The design ensures reliable electrical connections while minimizing resistance and heat generation, thereby improving the overall efficiency and safety of the battery system. Additionally, the flexible nature of this connector allows it to absorb vibrations and accommodate movement, making it an essential component in the robust and efficient operation of new energy battery systems.

Product Description

Nickel Sheet for Battery Specification


Name
CS welding nickel tab nickel plated steel sheet
Material
nickel plated steel
dimension
Customized according to customers
Application
Battery Pack Connector. for lithium battery, prismatic battery
Craft
Solder the Nickel Sheet onto Brass Sheet.
Colour
Customizable
weight
Customized according to customers
Apply
Electric Power Transmission
Manufacturer
ARDIA
Place Of Origin
Guangdong,China
Processing Method
Stamping, bending, welding, electroplating
Key Features


  • Material: High-conductivity copper, ensuring minimal electrical resistance and excellent thermal performance.

  • Design: Multi-layer copper foil lamination provides superior flexibility and durability, capable of withstanding the mechanical stresses encountered in dynamic environments.

  • Application: Ideal for connecting battery cells and modules, offering a stable and reliable electrical link in new energy battery systems.

  • Safety: Enhanced insulation and protective coatings to prevent short circuits and ensure safe operation under various conditions.

  • Customization: Available in a variety of sizes and configurations to suit specific customer requirements and system designs


 Benefits
  • Enhanced Flexibility: The laminated structure allows the connector to flexibly adapt to different mounting positions and absorb vibrations, reducing stress on the battery components.

  • High Conductivity: Utilizing high-quality copper ensures efficient power transmission, reducing energy loss and heat generation.

  • Reliability: Robust design and materials contribute to long-term reliability and durability, even under harsh operating conditions.

  • Ease of Installation: Designed for easy integration into battery packs, simplifying assembly processes and reducing installation time.


Applications
  • Electric Vehicles (EVs): Connects battery cells and modules, ensuring stable and efficient power distribution.

  • Energy Storage Systems (ESS): Provides reliable electrical connections in stationary energy storage applications.

  • Renewable Energy Systems: Supports the integration of solar, wind, and other renewable energy sources with battery storage.

Technical Specifications


  • Material: High-conductivity copper

  • Lamination: Multi-layer copper foil

  • Conductivity: >58 MS/m (copper)

  • Temperature Range: -40°C to +125°C

  • Flexibility: Bends up to 180° without damage

  • Insulation: High-dielectric strength materials

  • Rated Current: Up to 500A (depending on configuration)

  • Rated Voltage: Up to 1000V DC/AC

  • Weight: Lightweight design for ease of handling and installation

  • Dimensions: Customizable to fit specific application requirements


Custom Support
  • Technical Support: Our team of experts is available to assist with technical inquiries and custom design requests.

  • Warranty: Comprehensive warranty coverage to ensure customer satisfaction.

  • After-Sales Service: Reliable after-sales support for any issues or concerns.


FAQ

1. What materials are used in the Copper Busbar Flexible Link Connector?

Answer: The connector is primarily made from high-conductivity copper, with a multi-layer copper foil lamination. It also features high-quality insulation materials to ensure safety and performance.

2. What is the temperature range for the Copper Busbar Flexible Link Connector?

Answer: The temperature range for the Copper Busbar Flexible Link Connector is typically from -40°C to +125°C, making it suitable for a wide range of operating conditions.

3. How much current can the Copper Busbar Flexible Link Connector handle?

Answer: The rated current for the Copper Busbar Flexible Link Connector can vary depending on the specific configuration, but it is generally capable of handling up to 500A.




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