2-Die 4-Blow
ARIDA
8463900090
Cold Forging
Iron
Fastener Making Machine
Cold Forging
High Rigidity and Precision
ISO, GS, RoHS, CE
One year
Forging
Gravity Casting
Standard exporting package
ARIDA
China
High Precision
Brand new
Motor
Worldwide
yes
With Decoiler
| Quantity: | |
|---|---|
| No. | Model | Max cut diameter(mm) | Max cut length(mm) | The main slide stroke(mm) | Main motor (KW, Poles) |
The oil pump（KW） | Productivity (pcs/min) |
Machine weight(ton) | Machine dimension(m) |
| MC16-200B | 2-die 4-blow | 20 | 220 | 240 | 22,8 | 1.1 | 20-30 | 16 | 6x2.2x2.3 |
| MC8-80A | 2-die 4-blow | 12 | 120 | 150 | 11,4 | 1.1 | 35-45 | 7.5 | 4.9x1.8x1.8 |
| MC6-80B | 2-die 4-blow | 8 | 100 | 140 | 5.5,6 | 0.75 | 40-50 | 4.5 | 2.8x1.5x1.5 |
| MC5-40B | 2-die 4-blow | 6 | 70 | 92 | 3,6 | 0.75 | 50-70 | 2.3 | 2.3x1.3x1.3 |
Versatility: The machine uses two dies to produce screws with different thread pitches or diameters in a single pass, allowing for a wider range of screw types to be manufactured.
Efficiency: This feature reduces the need for changing dies frequently, thereby saving time and increasing productivity.
Precision: The 4-blow process ensures high-quality screw production, as each blow contributes to the formation of the screw, resulting in consistent and accurate threads.
Reliability: The sequential forming steps enhance the reliability of the machine, reducing the likelihood of defects and ensuring uniform screw dimensions.
Reduced Labor Costs: Automated functions minimize the need for manual intervention, reducing labor costs and improving the speed of production.
Consistency: Automation helps maintain consistency in the production process, ensuring that every screw meets the same high standards.
Monitoring: Advanced systems allow for real-time monitoring of the production process, enabling quick adjustments and minimizing downtime.
Increased Output: The multi-station design allows for continuous production, significantly increasing the output capacity of the machine.
Flexibility: The machine can be configured to handle different screw lengths and sizes, adapting to varied production demands.
Wide Range of Materials: The machine can handle various materials, such as carbon steel, stainless steel, brass, and others, expanding its applicability across different industries.
Ease of Operation: An intuitive user interface facilitates easy programming and operation, reducing the learning curve for operators.
Customization: The interface often includes options for customizing settings based on specific screw requirements, enhancing the machine's adaptability.
Durability: Built with high-quality materials and components, the machine is designed to withstand the rigors of continuous industrial use.
Longevity: Durable construction ensures a longer lifespan and reduced maintenance costs over time.
Operator Protection: Integrated safety features, such as guards and emergency stop buttons, protect operators from accidents and ensure compliance with safety regulations.
Interlocks: Safety interlocks prevent the machine from operating unless all safety measures are in place, further safeguarding against operational risks.
Optimized Performance: Designed with energy-saving technologies, the machine minimizes power consumption without compromising on performance.
Cost Savings: Reduced energy usage leads to lower operational costs and a smaller environmental footprint.
Scalability: The modular design allows for easy upgrades and additions, enabling the machine to adapt to changing production needs and technological advancements.
Ease of Maintenance: Modules can be individually replaced or serviced, reducing downtime and maintenance costs.
Troubleshooting: Built-in diagnostic tools help identify and resolve issues quickly, reducing downtime and improving machine uptime.
Predictive Maintenance: Advanced diagnostics can predict potential failures, allowing for proactive maintenance and preventing unexpected breakdowns.
Visual Inspection:
Check for any obvious signs of wear or damage, such as cracks, leaks, or loose connections.
Inspect the dies and punches for any defects or wear that could affect the quality of the screws produced.
Lubrication:
Lubricate all moving parts, including bearings, gears, and slides, with the appropriate lubricants as per the manufacturer's recommendations.
Ensure that the automatic lubrication system, if present, is functioning correctly.
Cleaning:
Clean the machine and remove any debris or swarf that has accumulated during the day's operations.
Pay special attention to the die cavities and punch tips to ensure they are free from contaminants.
Filter Changes:
Replace air filters if the machine relies on compressed air systems to prevent dust and debris from entering the machine.
Check and change oil filters if applicable.
Cooling System Inspection:
Inspect the cooling system, if equipped, and ensure that coolant levels are adequate and free from contamination.
Belt Tension:
Check the tension of drive belts and adjust if necessary to prevent slippage and ensure efficient power transmission.
Bearing Condition:
Check the condition of all bearings for excessive wear or damage.
Replace bearings if they show signs of excessive wear or if they are noisy during operation.
Electrical Connections:
Inspect electrical connections and terminals for corrosion or loose connections.
Tighten any loose connections and replace any damaged wiring or connectors.
Hydraulic System:
Inspect the hydraulic system for leaks and check fluid levels.
Replace hydraulic fluids if they appear contaminated or have degraded in quality.
Complete Lubrication System Overhaul:
Drain and flush the lubrication system, replacing old lubricants with fresh ones.
Inspect and replace any worn or damaged components in the lubrication system.
Control System Audit:
Perform a thorough audit of the control systems, including PLCs and other electronic controls.
Update firmware or software if required and perform backups of critical data.
Safety Check:
Conduct a comprehensive safety inspection to ensure that all safety guards and interlocks are functioning correctly.
Verify that emergency stop buttons and other safety features are operational.
Poor Screw Quality:
Solution: Adjust die alignment or replace worn dies and punches.
Preventative Measure: Regularly inspect dies and punches for wear and perform preventative maintenance.
Machine Vibration:
Solution: Check and tighten all fasteners and bolts.
Preventative Measure: Conduct daily visual checks and tighten any loose components immediately.
Irregular Feed Rate:
Solution: Clean or replace feed mechanism components.
Preventative Measure: Implement a routine cleaning schedule for feed components.
Electrical Malfunctions:
Solution: Troubleshoot the electrical system and replace faulty components.
Preventative Measure: Regularly inspect and maintain the electrical system, including grounding and shielding.
Operator Manuals:
Ensure that operators have access to the latest operator manuals and follow the guidelines provided for safe and efficient operation.
Training Programs:
Implement regular training sessions for operators and maintenance personnel to stay updated with new technologies and best practices.
Record Keeping:
Maintain detailed records of maintenance activities, repairs, and component replacements.
Use these records to track the health of the machine and predict future maintenance needs.
Scheduled Maintenance Contracts:
Engage with professional maintenance services to perform scheduled maintenance visits.
These contracts can include parts replacement and priority service in case of breakdowns.
Remote Monitoring Systems:
Utilize remote monitoring technology to detect issues before they become serious problems.
This can include IoT-enabled sensors that alert maintenance teams to potential failures.
On-Site Technical Assistance:
Have a plan in place for on-site technical assistance from the manufacturer or authorized service providers.
This ensures that expert help is available when needed.
| No. | Model | Max cut diameter(mm) | Max cut length(mm) | The main slide stroke(mm) | Main motor (KW, Poles) |
The oil pump（KW） | Productivity (pcs/min) |
Machine weight(ton) | Machine dimension(m) |
| MC16-200B | 2-die 4-blow | 20 | 220 | 240 | 22,8 | 1.1 | 20-30 | 16 | 6x2.2x2.3 |
| MC8-80A | 2-die 4-blow | 12 | 120 | 150 | 11,4 | 1.1 | 35-45 | 7.5 | 4.9x1.8x1.8 |
| MC6-80B | 2-die 4-blow | 8 | 100 | 140 | 5.5,6 | 0.75 | 40-50 | 4.5 | 2.8x1.5x1.5 |
| MC5-40B | 2-die 4-blow | 6 | 70 | 92 | 3,6 | 0.75 | 50-70 | 2.3 | 2.3x1.3x1.3 |
Versatility: The machine uses two dies to produce screws with different thread pitches or diameters in a single pass, allowing for a wider range of screw types to be manufactured.
Efficiency: This feature reduces the need for changing dies frequently, thereby saving time and increasing productivity.
Precision: The 4-blow process ensures high-quality screw production, as each blow contributes to the formation of the screw, resulting in consistent and accurate threads.
Reliability: The sequential forming steps enhance the reliability of the machine, reducing the likelihood of defects and ensuring uniform screw dimensions.
Reduced Labor Costs: Automated functions minimize the need for manual intervention, reducing labor costs and improving the speed of production.
Consistency: Automation helps maintain consistency in the production process, ensuring that every screw meets the same high standards.
Monitoring: Advanced systems allow for real-time monitoring of the production process, enabling quick adjustments and minimizing downtime.
Increased Output: The multi-station design allows for continuous production, significantly increasing the output capacity of the machine.
Flexibility: The machine can be configured to handle different screw lengths and sizes, adapting to varied production demands.
Wide Range of Materials: The machine can handle various materials, such as carbon steel, stainless steel, brass, and others, expanding its applicability across different industries.
Ease of Operation: An intuitive user interface facilitates easy programming and operation, reducing the learning curve for operators.
Customization: The interface often includes options for customizing settings based on specific screw requirements, enhancing the machine's adaptability.
Durability: Built with high-quality materials and components, the machine is designed to withstand the rigors of continuous industrial use.
Longevity: Durable construction ensures a longer lifespan and reduced maintenance costs over time.
Operator Protection: Integrated safety features, such as guards and emergency stop buttons, protect operators from accidents and ensure compliance with safety regulations.
Interlocks: Safety interlocks prevent the machine from operating unless all safety measures are in place, further safeguarding against operational risks.
Optimized Performance: Designed with energy-saving technologies, the machine minimizes power consumption without compromising on performance.
Cost Savings: Reduced energy usage leads to lower operational costs and a smaller environmental footprint.
Scalability: The modular design allows for easy upgrades and additions, enabling the machine to adapt to changing production needs and technological advancements.
Ease of Maintenance: Modules can be individually replaced or serviced, reducing downtime and maintenance costs.
Troubleshooting: Built-in diagnostic tools help identify and resolve issues quickly, reducing downtime and improving machine uptime.
Predictive Maintenance: Advanced diagnostics can predict potential failures, allowing for proactive maintenance and preventing unexpected breakdowns.
Visual Inspection:
Check for any obvious signs of wear or damage, such as cracks, leaks, or loose connections.
Inspect the dies and punches for any defects or wear that could affect the quality of the screws produced.
Lubrication:
Lubricate all moving parts, including bearings, gears, and slides, with the appropriate lubricants as per the manufacturer's recommendations.
Ensure that the automatic lubrication system, if present, is functioning correctly.
Cleaning:
Clean the machine and remove any debris or swarf that has accumulated during the day's operations.
Pay special attention to the die cavities and punch tips to ensure they are free from contaminants.
Filter Changes:
Replace air filters if the machine relies on compressed air systems to prevent dust and debris from entering the machine.
Check and change oil filters if applicable.
Cooling System Inspection:
Inspect the cooling system, if equipped, and ensure that coolant levels are adequate and free from contamination.
Belt Tension:
Check the tension of drive belts and adjust if necessary to prevent slippage and ensure efficient power transmission.
Bearing Condition:
Check the condition of all bearings for excessive wear or damage.
Replace bearings if they show signs of excessive wear or if they are noisy during operation.
Electrical Connections:
Inspect electrical connections and terminals for corrosion or loose connections.
Tighten any loose connections and replace any damaged wiring or connectors.
Hydraulic System:
Inspect the hydraulic system for leaks and check fluid levels.
Replace hydraulic fluids if they appear contaminated or have degraded in quality.
Complete Lubrication System Overhaul:
Drain and flush the lubrication system, replacing old lubricants with fresh ones.
Inspect and replace any worn or damaged components in the lubrication system.
Control System Audit:
Perform a thorough audit of the control systems, including PLCs and other electronic controls.
Update firmware or software if required and perform backups of critical data.
Safety Check:
Conduct a comprehensive safety inspection to ensure that all safety guards and interlocks are functioning correctly.
Verify that emergency stop buttons and other safety features are operational.
Poor Screw Quality:
Solution: Adjust die alignment or replace worn dies and punches.
Preventative Measure: Regularly inspect dies and punches for wear and perform preventative maintenance.
Machine Vibration:
Solution: Check and tighten all fasteners and bolts.
Preventative Measure: Conduct daily visual checks and tighten any loose components immediately.
Irregular Feed Rate:
Solution: Clean or replace feed mechanism components.
Preventative Measure: Implement a routine cleaning schedule for feed components.
Electrical Malfunctions:
Solution: Troubleshoot the electrical system and replace faulty components.
Preventative Measure: Regularly inspect and maintain the electrical system, including grounding and shielding.
Operator Manuals:
Ensure that operators have access to the latest operator manuals and follow the guidelines provided for safe and efficient operation.
Training Programs:
Implement regular training sessions for operators and maintenance personnel to stay updated with new technologies and best practices.
Record Keeping:
Maintain detailed records of maintenance activities, repairs, and component replacements.
Use these records to track the health of the machine and predict future maintenance needs.
Scheduled Maintenance Contracts:
Engage with professional maintenance services to perform scheduled maintenance visits.
These contracts can include parts replacement and priority service in case of breakdowns.
Remote Monitoring Systems:
Utilize remote monitoring technology to detect issues before they become serious problems.
This can include IoT-enabled sensors that alert maintenance teams to potential failures.
On-Site Technical Assistance:
Have a plan in place for on-site technical assistance from the manufacturer or authorized service providers.
This ensures that expert help is available when needed.
