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Copper Solid Busbar with Shrink Plastic Shell Custom Fabrication Services for Battery Link Connection

The Copper Solid Busbar with Shrink Plastic Shell Custom Fabrication Services for Battery Link Connection refers to a specialized manufacturing service that produces custom-designed electrical conductors for connecting battery cells or modules in battery packs.
  • Nickel-38

  • ARIDA

  • 2024100802

  • >99.99% nickel

  • Local Service/Online Service

  • Nickel Plate

  • Stamping, Bending, Welding, Electroplating

  • Electricity

  • JIS, GB, BS, ASTM

  • 12 months

  • Electric Power Transmission

  • Standard Export Packing

  • Acoording to Client's Require to Provide Model

  • ARIDA

  • China

  • Solder The Nickel Sheet Onto Brass Sheet

  • High precision

  • Worldwide

  • Yes

Availability:
Quantity:
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Main Product


Copper Solid Busbar with Shrink Plastic Shell Custom Fabrication Services for Battery Link Connection5

The Copper Solid Busbar with Shrink Plastic Shell Custom Fabrication Services for Battery Link Connection is a specialized electrical component designed to provide a reliable and efficient connection between battery cells or modules in battery packs. This busbar is fabricated from high-purity copper, known for its excellent electrical conductivity and durability. The busbar is then encased in a heat-shrinkable plastic shell, which offers robust insulation and protection against environmental factors such as moisture, dust, and physical damage.

Product Description

Nickel Sheet for Battery Specification


Name
CS welding nickel tab nickel plated steel sheet
Material
nickel plated steel
dimension
Customized according to customers
Application
Battery Pack Connector. for lithium battery, prismatic battery
Craft
Solder the Nickel Sheet onto Brass Sheet.
Colour
Customizable
weight
Customized according to customers
Apply
Electric Power Transmission
Manufacturer
ARDIA
Place Of Origin
Guangdong,China
Processing Method
Stamping, bending, welding, electroplating


Key Elements of the Product


  1. Copper Solid Busbar:

    • Material: High-purity copper, which ensures low electrical resistance and high current-carrying capacity.

    • Function: Acts as a robust and efficient conductor to transfer electrical power between battery cells or modules.

  2. Shrink Plastic Shell:

    • Material: Heat-shrinkable plastic.

    • Function: Provides insulation to prevent short circuits and protects the busbar from environmental factors such as moisture, dust, and physical damage.

  3. Custom Fabrication Services:

    • Tailored Dimensions: The busbar can be fabricated to custom lengths, widths, and thicknesses to fit specific battery configurations.

    • Connection Points: Customizable locations and types of connection points (e.g., tabs, terminals, solder points) to match the battery pack design.

    • Current and Voltage Ratings: Customizable to meet the specific requirements of the application, ensuring optimal performance and safety.

  4. Flexibility and Rigidity:

    • While primarily rigid, the busbar can be designed with flexible sections if needed, allowing for better fit and easier installation in complex battery layouts.

  5. Reliability and Durability:

    • Designed to withstand harsh operating conditions, ensuring long-term performance and safety in various applications.


 Appliacation
  • Electric Vehicles (EVs): Connects battery cells in the battery pack to ensure efficient power delivery.

  • Hybrid Electric Vehicles (HEVs): Facilitates reliable electrical connections in hybrid battery systems.

  • Energy Storage Systems (ESS): Provides robust connections in stationary battery storage solutions.

  • Renewable Energy Systems: Ensures efficient power transfer in battery systems used in renewable energy applications.

  • Industrial Battery Packs: Supports high-reliability connections in industrial battery applications


Benefits
  • High Conductivity: Ensures minimal energy loss and efficient power transfer.

  • Durability: Robust construction and insulation for long-lasting performance.

  • Custom Fit: Tailored design to optimize space and performance in battery systems.

  • Safety: Enhanced protection against short circuits and environmental factors.


Order Process


To order the Copper Solid Busbar with Shrink Plastic Shell Custom Fabrication Services, customers need to provide detailed specifications, including:

  • Desired length and width

  • Number and location of connection points

  • Current and voltage ratings

  • Any additional customization requirements


Ordering Informations


  • To place an order or request a quote, please provide the following information:

  • Desired dimensions and configuration

  • Material preferences (copper type, insulation material)

  • Surface treatment requirements

  • Quantity and delivery schedule

  • Any additional specifications or standards

FAQ

Q1: What is a Copper Solid Busbar with Shrink Plastic Shell?

A1: It is a custom-fabricated electrical conductor made from high-purity copper, encased in a heat-shrinkable plastic shell for insulation and protection. It is designed to efficiently connect battery cells or modules in battery packs.


Q2: Can the busbar be customized?

A2: Yes, the busbar can be customized to fit specific dimensions, connection points, and current/voltage ratings to meet the unique requirements of your battery system.


Q3: What are the typical applications for this busbar?

A3: It is commonly used in electric vehicles (EVs), hybrid electric vehicles (HEVs), energy storage systems (ESS), renewable energy systems, and industrial battery packs.


Q4: What is a Copper Solid Busbar with Shrink Plastic Shell?

A4: A Copper Solid Busbar with Shrink Plastic Shell is a custom-fabricated electrical conductor designed to connect battery cells or modules in battery packs. It is made from high-purity copper for excellent conductivity and is encased in a heat-shrinkable plastic shell for insulation and protection.






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