Battery extraction support-1
ARIDA
2024081601
Customize Injection Molding
Plastic Material
Local Service/Online Service
Plastic Parts
Customizable Design, Injection Molding Process, Efficient Extraction Supports, Protective Cover, Easy Installation
CE, ISO
12 months
Electric Vehicles (EVs)， Renewable Energy Systems， Energy Storage Solutions
Standard Export Packing
Acoording to Client's Require to Provide Model
ARIDA
China
High precision
Worldwide
Yes
| Quantity: | |
|---|---|
Customize Injection Molding New Energy Power Battery Extraction Support Plus Cover
Enhanced Safety:
The cover is designed with safety features that reduce the risk of electrical shorts and injuries during maintenance.
Provides a secure enclosure that prevents accidental contact with live components.
Easy Extraction:
Features ergonomic handles and guides that facilitate the safe and efficient removal and installation of battery modules.
Reduces the physical strain on technicians and minimizes the risk of damage to the battery during handling.
Lightweight Construction:
Uses lightweight materials that contribute to the overall reduction in vehicle weight, enhancing fuel efficiency or extending the range of electric vehicles.
Facilitates easier handling and reduces the load on the vehicle’s structure.
Robust Protection:
Offers superior protection against environmental elements and physical impacts.
Resistant to corrosion and wear, ensuring long-term durability.
Customizability:
Can be tailored to fit various battery sizes and configurations.
Allows for the integration of additional features such as cable management and sensor mounts.
Efficient Manufacturing:
Injection molding enables high-volume production at a lower cost compared to other manufacturing processes.
Ensures consistent quality and quick turnaround times.
This innovative system is meticulously crafted to streamline the maintenance, repair, and replacement processes for power batteries in new energy vehicles. At its core, it provides a secure, controlled environment for technicians, safeguarding both the intricate battery system and the personnel during critical operations.
7. Customizability: The system's design offers unparalleled customizability, allowing service centers and vehicle manufacturers to tailor it specifically to meet the unique requirements of different battery configurations and vehicle designs.
Manufacturing Process
Design and Prototyping:
Collaborate with customers to define specific requirements and design parameters.
Develop 3D models and engineering drawings using CAD software.
Create initial prototypes through rapid prototyping methods to validate the design and functionality.
Material Selection:
Choose high-strength, lightweight materials suitable for injection molding.
Materials must exhibit good electrical insulation properties and be resistant to corrosion and high temperatures.
Mold Design:
Design custom molds using CAD/CAM software to ensure accuracy and precision.
Consider the specific features required for battery extraction support, such as handles, grooves, and attachment points.
Injection Molding:
Prepare the injection molding machine with the selected material.
Inject molten material into the mold cavity under controlled temperature and pressure conditions.
Cool the part until it solidifies and then eject it from the mold.
Post-Processing:
Trim any excess material or flash from the molded part.
Perform secondary operations if necessary, such as drilling holes or adding additional components.
Conduct surface finishing treatments to improve aesthetics and durability.
Quality Control:
Inspect each part for defects, dimensional accuracy, and compliance with specifications.
Perform functional tests to ensure the cover can withstand the mechanical stresses associated with battery extraction and installation.
Assembly and Testing:
Assemble the covers onto the battery modules, ensuring proper fit and alignment.
Test the assembled units for electrical insulation, mechanical strength, and ease of extraction.
Packaging and Delivery:
Package the covers in protective packaging to prevent damage during transportation.
Ship the finished products to the customer, along with installation instructions and any necessary tools.
Installation Assistance:
Provide technical support and guidance for the installation of the covers.
Offer on-site assistance if needed to ensure proper setup.
Maintenance and Repair:
Offer regular maintenance services to inspect and maintain the covers.
Provide replacement parts and repairs for any defects or damages covered under warranty.
Training and Documentation:
Supply comprehensive user manuals and training materials for the safe and effective use of the covers.
Conduct training sessions for technicians and end-users to familiarize them with the product.
Warranty and Guarantee:
Offer a comprehensive warranty covering defects in materials and workmanship.
Provide guarantees on the performance and durability of the product.
Customer Support:
Establish dedicated customer support channels for inquiries, feedback, and issues.
Ensure prompt responses and resolutions to customer concerns.
What is the New Energy Power Battery Extraction Support Plus Cover?
Answer: The New Energy Power Battery Extraction Support Plus Cover is a specialized system designed to facilitate the safe and efficient removal and installation of power batteries in new energy vehicles (NEVs). It includes tools, support structures, and protective covers to ensure the battery can be handled safely during maintenance and replacement.
Why is the Plus Cover important?
Answer: The Plus Cover provides additional safety features and protection for the battery during extraction. It helps to insulate the battery from environmental elements, prevents electrical accidents, and reduces the risk of damage during handling.
Is the system compatible with different types of NEV batteries?
Answer: Yes, the system is designed to be compatible with various types of NEV batteries, including lithium-ion, nickel-metal hydride, and other emerging technologies. It can be customized to fit specific battery configurations and vehicle models.
How does the system improve the maintenance process?
Answer: The system streamlines the battery extraction process, making it quicker and safer. It includes ergonomic features that reduce strain on technicians and specialized tools that facilitate the removal and installation of the battery. This leads to more efficient maintenance operations and reduced downtime for the vehicle.
Does the system comply with safety standards?
Answer: Yes, the New Energy Power Battery Extraction Support Plus Cover is designed to meet or exceed relevant safety standards and regulations. It ensures that technicians can handle high-voltage battery systems safely, minimizing the risk of accidents and protecting both the battery and the personnel involved in the maintenance process.
Customize Injection Molding New Energy Power Battery Extraction Support Plus Cover
Enhanced Safety:
The cover is designed with safety features that reduce the risk of electrical shorts and injuries during maintenance.
Provides a secure enclosure that prevents accidental contact with live components.
Easy Extraction:
Features ergonomic handles and guides that facilitate the safe and efficient removal and installation of battery modules.
Reduces the physical strain on technicians and minimizes the risk of damage to the battery during handling.
Lightweight Construction:
Uses lightweight materials that contribute to the overall reduction in vehicle weight, enhancing fuel efficiency or extending the range of electric vehicles.
Facilitates easier handling and reduces the load on the vehicle’s structure.
Robust Protection:
Offers superior protection against environmental elements and physical impacts.
Resistant to corrosion and wear, ensuring long-term durability.
Customizability:
Can be tailored to fit various battery sizes and configurations.
Allows for the integration of additional features such as cable management and sensor mounts.
Efficient Manufacturing:
Injection molding enables high-volume production at a lower cost compared to other manufacturing processes.
Ensures consistent quality and quick turnaround times.
This innovative system is meticulously crafted to streamline the maintenance, repair, and replacement processes for power batteries in new energy vehicles. At its core, it provides a secure, controlled environment for technicians, safeguarding both the intricate battery system and the personnel during critical operations.
7. Customizability: The system's design offers unparalleled customizability, allowing service centers and vehicle manufacturers to tailor it specifically to meet the unique requirements of different battery configurations and vehicle designs.
Manufacturing Process
Design and Prototyping:
Collaborate with customers to define specific requirements and design parameters.
Develop 3D models and engineering drawings using CAD software.
Create initial prototypes through rapid prototyping methods to validate the design and functionality.
Material Selection:
Choose high-strength, lightweight materials suitable for injection molding.
Materials must exhibit good electrical insulation properties and be resistant to corrosion and high temperatures.
Mold Design:
Design custom molds using CAD/CAM software to ensure accuracy and precision.
Consider the specific features required for battery extraction support, such as handles, grooves, and attachment points.
Injection Molding:
Prepare the injection molding machine with the selected material.
Inject molten material into the mold cavity under controlled temperature and pressure conditions.
Cool the part until it solidifies and then eject it from the mold.
Post-Processing:
Trim any excess material or flash from the molded part.
Perform secondary operations if necessary, such as drilling holes or adding additional components.
Conduct surface finishing treatments to improve aesthetics and durability.
Quality Control:
Inspect each part for defects, dimensional accuracy, and compliance with specifications.
Perform functional tests to ensure the cover can withstand the mechanical stresses associated with battery extraction and installation.
Assembly and Testing:
Assemble the covers onto the battery modules, ensuring proper fit and alignment.
Test the assembled units for electrical insulation, mechanical strength, and ease of extraction.
Packaging and Delivery:
Package the covers in protective packaging to prevent damage during transportation.
Ship the finished products to the customer, along with installation instructions and any necessary tools.
Installation Assistance:
Provide technical support and guidance for the installation of the covers.
Offer on-site assistance if needed to ensure proper setup.
Maintenance and Repair:
Offer regular maintenance services to inspect and maintain the covers.
Provide replacement parts and repairs for any defects or damages covered under warranty.
Training and Documentation:
Supply comprehensive user manuals and training materials for the safe and effective use of the covers.
Conduct training sessions for technicians and end-users to familiarize them with the product.
Warranty and Guarantee:
Offer a comprehensive warranty covering defects in materials and workmanship.
Provide guarantees on the performance and durability of the product.
Customer Support:
Establish dedicated customer support channels for inquiries, feedback, and issues.
Ensure prompt responses and resolutions to customer concerns.
What is the New Energy Power Battery Extraction Support Plus Cover?
Answer: The New Energy Power Battery Extraction Support Plus Cover is a specialized system designed to facilitate the safe and efficient removal and installation of power batteries in new energy vehicles (NEVs). It includes tools, support structures, and protective covers to ensure the battery can be handled safely during maintenance and replacement.
Why is the Plus Cover important?
Answer: The Plus Cover provides additional safety features and protection for the battery during extraction. It helps to insulate the battery from environmental elements, prevents electrical accidents, and reduces the risk of damage during handling.
Is the system compatible with different types of NEV batteries?
Answer: Yes, the system is designed to be compatible with various types of NEV batteries, including lithium-ion, nickel-metal hydride, and other emerging technologies. It can be customized to fit specific battery configurations and vehicle models.
How does the system improve the maintenance process?
Answer: The system streamlines the battery extraction process, making it quicker and safer. It includes ergonomic features that reduce strain on technicians and specialized tools that facilitate the removal and installation of the battery. This leads to more efficient maintenance operations and reduced downtime for the vehicle.
Does the system comply with safety standards?
Answer: Yes, the New Energy Power Battery Extraction Support Plus Cover is designed to meet or exceed relevant safety standards and regulations. It ensures that technicians can handle high-voltage battery systems safely, minimizing the risk of accidents and protecting both the battery and the personnel involved in the maintenance process.
