Nickel-14
ARIDA
20240807014
>99.99% nickel
Local Service/Online Service
Nickel Plate
Stamping, Bending, Welding, Electroplating
Electricity
JIS, GB, BS, ASTM
12 months
Electric Power Transmission
Standard Export Packing
Acoording to Client's Require to Provide Model
ARIDA
China
Solder The Nickel Sheet Onto Brass Sheet
High precision
Worldwide
Yes
Availability: | |
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Quantity: | |
Main Product
CCS Nickel Hydrogen Battery Packs Spot Welding
CCS (Current Collector Strip) Nickel Hydrogen Battery Packs Spot Welding refers to the process of assembling nickel-hydrogen battery packs using current collector strips (CCS) that are optimized for spot welding. In this context, the CCS are typically made of a conductive material, such as nickel or nickel-plated steel, and are used to connect the individual cells within the battery pack. The spot welding technique is employed to securely attach the CCS to the positive or negative terminals of the cells, ensuring reliable electrical connections. This process is crucial for creating a high-performance and durable nickel-hydrogen battery pack, where the CCS serve as current collectors and facilitate the efficient flow of electrical current between the cells and the external circuit.
Nickel Sheet for Battery Specification
Name | CS welding nickel tab nickel plated steel sheet |
Material | nickel plated steel |
dimension | Customized according to customers |
Application | Battery Pack Connector. for lithium battery, prismatic battery |
Craft | Solder the Nickel Sheet onto Brass Sheet. |
Colour | Customizable |
weight | Customized according to customers |
Apply | Electric Power Transmission |
Manufacturer | ARDIA |
Place Of Origin | Guangdong,China |
Processing Method | Stamping, bending, welding, electroplating |
High Capacity and Performance:
Energy Density: NiMH battery packs are known for their high energy density, allowing them to store more energy per unit volume compared to traditional nickel-cadmium (NiCd) batteries.
Power Output: They provide excellent power output suitable for high-drain applications, making them ideal for devices that require sustained energy release.
Long Cycle Life:
Durability: NiMH batteries are designed to withstand a large number of charge and discharge cycles, extending the life of the battery pack and reducing the need for frequent replacements.
Consistency: The battery packs maintain consistent performance throughout their lifecycle, ensuring reliable operation over extended periods.
Environmental Benefits:
Non-Toxic: Unlike NiCd batteries, NiMH batteries do not contain toxic heavy metals such as cadmium, making them more environmentally friendly.
Recyclable: The materials used in NiMH batteries are recyclable, further reducing environmental impact.
Low Self-Discharge Rate:
Storage Capability: NiMH battery packs have a relatively low self-discharge rate, meaning they retain their charge better over time when not in use, compared to older battery technologies.
Readiness: This feature ensures that the battery pack remains ready for use even after prolonged storage periods.
Efficient Spot Welding:
Reliable Connections: Spot welding provides a strong, secure connection between the battery cells and the nickel tabs, ensuring that the electrical contacts are stable and durable.
Heat Management: The spot welding process is controlled to minimize heat generation, preventing damage to the battery cells and ensuring the integrity of the connections.
Customizability:
Design Flexibility: CCS battery packs can be customized to meet specific voltage and capacity requirements, allowing for tailored solutions for various applications.
Size Adaptability: They can be configured in different sizes and shapes to fit into a wide range of devices and systems.
Safety Features:
Overcharge Protection: Built-in safety mechanisms prevent overcharging, which can lead to overheating and potential hazards.
Short-Circuit Protection: The packs are designed with features to protect against short circuits, enhancing user safety.
Versatility:
Wide Range of Applications: NiMH battery packs are suitable for a variety of uses, including consumer electronics, industrial tools, and automotive applications such as hybrid vehicles.
Compatibility: They are compatible with existing charging infrastructures, making them easy to integrate into existing systems.
Cost-Effective:
Economical: While initially more expensive than some alternatives, the long cycle life and reduced need for frequent replacements make NiMH battery packs cost-effective over time.
Value for Money: The high performance and reliability contribute to a good return on investment, especially in professional and industrial settings.
Portable Electronics:
Used in portable electronic devices, such as digital cameras, power tools, and portable lighting, where high-energy density and reliability are required.
Hybrid Electric Vehicles (HEVs):
Nickel-hydrogen batteries are commonly used in HEVs due to their high power-to-weight ratio and ability to handle high charge and discharge rates.
Backup Power Systems:
Used in uninterruptible power supply (UPS) systems and emergency backup power supplies where consistent and reliable power is essential.
Renewable Energy Storage:
Suitable for storing energy generated from renewable sources like solar panels and wind turbines, providing a stable source of power when needed.
Military and Aerospace:
Used in military and aerospace applications where high reliability and performance under extreme conditions are necessary.
Telecommunications:
Used in telecommunications infrastructure, such as cell towers and data centers, to provide uninterrupted power supply.
Component Preparation:
Battery Cells: Select high-quality nickel-hydrogen (NiMH) cells that meet the required capacity and discharge rate specifications.
Nickel Tabs: Prepare nickel tabs, which are precision-stamped sheets that will connect the individual cells within the battery pack.
Cell Holder: Use a custom-designed holder or casing that will securely contain the cells and tabs.
Assembly:
Cell Placement: Place the NiMH cells into the cell holder, ensuring that each cell is properly aligned and oriented.
Tab Attachment: Attach the nickel tabs to the positive and negative terminals of the cells. This is done either manually or using automated machinery.
Alignment Check: Verify that all cells and tabs are correctly positioned and that there is no physical damage or deformation.
Spot Welding:
Welding Setup: Set up the spot welding machine with appropriate parameters such as current, time, and pressure.
Welding Process: Perform spot welding to connect the nickel tabs to the terminals of the battery cells. This creates a series connection for voltage buildup or a parallel connection for increased current capacity, depending on the design requirement.
Quality Control: Inspect the weld points to ensure they are secure and free from defects such as incomplete welds or overheating damage.
Final Assembly:
Pack Construction: Once all cells are interconnected, assemble the entire battery pack by sealing the cell holder or casing.
Terminal Connection: Connect the main positive and negative terminals to the battery pack, ensuring proper insulation and safety.
Testing:
Electrical Testing: Conduct tests to verify the electrical performance of the battery pack, including voltage, capacity, and internal resistance.
Safety Testing: Perform safety tests to ensure the pack meets industry standards for overcharge protection, short-circuit protection, and thermal stability.
Packaging and Labeling:
Package the finished battery pack appropriately and label it with necessary information such as voltage, capacity, and manufacturer details.
What are CCS battery nickel strips?
CCS battery nickel strips are specialized nickel tabs or sheets used in the Cell-to-Cell System design of rechargeable batteries. These strips serve as current collectors, connecting the individual battery cells directly to facilitate the flow of electrical current.
How do CCS battery nickel strips differ from traditional battery tabs?
CCS battery nickel strips are designed specifically for direct cell-to-cell connections, eliminating the need for intermediate modules or packs. This design optimizes space usage, reduces weight, and enhances the overall energy density and performance of the battery system.
What are the benefits of using CCS battery nickel strips?
Using CCS battery nickel strips can lead to higher energy density, improved thermal management, and enhanced mechanical stability. The direct cell-to-cell connection also simplifies assembly and can result in more efficient and cost-effective battery production.
Are CCS battery nickel strips customizable?
Yes, CCS battery nickel strips can be customized to fit specific battery designs and performance requirements. Customization may include adjustments to the thickness, size, and shape of the strips to optimize their functionality within the battery system.
How do CCS battery nickel strips impact the overall performance of a battery?
CCS battery nickel strips contribute to the overall performance by improving the electrical conductivity between cells, reducing internal resistance, and enhancing the thermal management of the battery. These improvements can lead to longer battery life, faster charging times, and better overall performance.
Main Product
CCS Nickel Hydrogen Battery Packs Spot Welding
CCS (Current Collector Strip) Nickel Hydrogen Battery Packs Spot Welding refers to the process of assembling nickel-hydrogen battery packs using current collector strips (CCS) that are optimized for spot welding. In this context, the CCS are typically made of a conductive material, such as nickel or nickel-plated steel, and are used to connect the individual cells within the battery pack. The spot welding technique is employed to securely attach the CCS to the positive or negative terminals of the cells, ensuring reliable electrical connections. This process is crucial for creating a high-performance and durable nickel-hydrogen battery pack, where the CCS serve as current collectors and facilitate the efficient flow of electrical current between the cells and the external circuit.
Nickel Sheet for Battery Specification
Name | CS welding nickel tab nickel plated steel sheet |
Material | nickel plated steel |
dimension | Customized according to customers |
Application | Battery Pack Connector. for lithium battery, prismatic battery |
Craft | Solder the Nickel Sheet onto Brass Sheet. |
Colour | Customizable |
weight | Customized according to customers |
Apply | Electric Power Transmission |
Manufacturer | ARDIA |
Place Of Origin | Guangdong,China |
Processing Method | Stamping, bending, welding, electroplating |
High Capacity and Performance:
Energy Density: NiMH battery packs are known for their high energy density, allowing them to store more energy per unit volume compared to traditional nickel-cadmium (NiCd) batteries.
Power Output: They provide excellent power output suitable for high-drain applications, making them ideal for devices that require sustained energy release.
Long Cycle Life:
Durability: NiMH batteries are designed to withstand a large number of charge and discharge cycles, extending the life of the battery pack and reducing the need for frequent replacements.
Consistency: The battery packs maintain consistent performance throughout their lifecycle, ensuring reliable operation over extended periods.
Environmental Benefits:
Non-Toxic: Unlike NiCd batteries, NiMH batteries do not contain toxic heavy metals such as cadmium, making them more environmentally friendly.
Recyclable: The materials used in NiMH batteries are recyclable, further reducing environmental impact.
Low Self-Discharge Rate:
Storage Capability: NiMH battery packs have a relatively low self-discharge rate, meaning they retain their charge better over time when not in use, compared to older battery technologies.
Readiness: This feature ensures that the battery pack remains ready for use even after prolonged storage periods.
Efficient Spot Welding:
Reliable Connections: Spot welding provides a strong, secure connection between the battery cells and the nickel tabs, ensuring that the electrical contacts are stable and durable.
Heat Management: The spot welding process is controlled to minimize heat generation, preventing damage to the battery cells and ensuring the integrity of the connections.
Customizability:
Design Flexibility: CCS battery packs can be customized to meet specific voltage and capacity requirements, allowing for tailored solutions for various applications.
Size Adaptability: They can be configured in different sizes and shapes to fit into a wide range of devices and systems.
Safety Features:
Overcharge Protection: Built-in safety mechanisms prevent overcharging, which can lead to overheating and potential hazards.
Short-Circuit Protection: The packs are designed with features to protect against short circuits, enhancing user safety.
Versatility:
Wide Range of Applications: NiMH battery packs are suitable for a variety of uses, including consumer electronics, industrial tools, and automotive applications such as hybrid vehicles.
Compatibility: They are compatible with existing charging infrastructures, making them easy to integrate into existing systems.
Cost-Effective:
Economical: While initially more expensive than some alternatives, the long cycle life and reduced need for frequent replacements make NiMH battery packs cost-effective over time.
Value for Money: The high performance and reliability contribute to a good return on investment, especially in professional and industrial settings.
Portable Electronics:
Used in portable electronic devices, such as digital cameras, power tools, and portable lighting, where high-energy density and reliability are required.
Hybrid Electric Vehicles (HEVs):
Nickel-hydrogen batteries are commonly used in HEVs due to their high power-to-weight ratio and ability to handle high charge and discharge rates.
Backup Power Systems:
Used in uninterruptible power supply (UPS) systems and emergency backup power supplies where consistent and reliable power is essential.
Renewable Energy Storage:
Suitable for storing energy generated from renewable sources like solar panels and wind turbines, providing a stable source of power when needed.
Military and Aerospace:
Used in military and aerospace applications where high reliability and performance under extreme conditions are necessary.
Telecommunications:
Used in telecommunications infrastructure, such as cell towers and data centers, to provide uninterrupted power supply.
Component Preparation:
Battery Cells: Select high-quality nickel-hydrogen (NiMH) cells that meet the required capacity and discharge rate specifications.
Nickel Tabs: Prepare nickel tabs, which are precision-stamped sheets that will connect the individual cells within the battery pack.
Cell Holder: Use a custom-designed holder or casing that will securely contain the cells and tabs.
Assembly:
Cell Placement: Place the NiMH cells into the cell holder, ensuring that each cell is properly aligned and oriented.
Tab Attachment: Attach the nickel tabs to the positive and negative terminals of the cells. This is done either manually or using automated machinery.
Alignment Check: Verify that all cells and tabs are correctly positioned and that there is no physical damage or deformation.
Spot Welding:
Welding Setup: Set up the spot welding machine with appropriate parameters such as current, time, and pressure.
Welding Process: Perform spot welding to connect the nickel tabs to the terminals of the battery cells. This creates a series connection for voltage buildup or a parallel connection for increased current capacity, depending on the design requirement.
Quality Control: Inspect the weld points to ensure they are secure and free from defects such as incomplete welds or overheating damage.
Final Assembly:
Pack Construction: Once all cells are interconnected, assemble the entire battery pack by sealing the cell holder or casing.
Terminal Connection: Connect the main positive and negative terminals to the battery pack, ensuring proper insulation and safety.
Testing:
Electrical Testing: Conduct tests to verify the electrical performance of the battery pack, including voltage, capacity, and internal resistance.
Safety Testing: Perform safety tests to ensure the pack meets industry standards for overcharge protection, short-circuit protection, and thermal stability.
Packaging and Labeling:
Package the finished battery pack appropriately and label it with necessary information such as voltage, capacity, and manufacturer details.
What are CCS battery nickel strips?
CCS battery nickel strips are specialized nickel tabs or sheets used in the Cell-to-Cell System design of rechargeable batteries. These strips serve as current collectors, connecting the individual battery cells directly to facilitate the flow of electrical current.
How do CCS battery nickel strips differ from traditional battery tabs?
CCS battery nickel strips are designed specifically for direct cell-to-cell connections, eliminating the need for intermediate modules or packs. This design optimizes space usage, reduces weight, and enhances the overall energy density and performance of the battery system.
What are the benefits of using CCS battery nickel strips?
Using CCS battery nickel strips can lead to higher energy density, improved thermal management, and enhanced mechanical stability. The direct cell-to-cell connection also simplifies assembly and can result in more efficient and cost-effective battery production.
Are CCS battery nickel strips customizable?
Yes, CCS battery nickel strips can be customized to fit specific battery designs and performance requirements. Customization may include adjustments to the thickness, size, and shape of the strips to optimize their functionality within the battery system.
How do CCS battery nickel strips impact the overall performance of a battery?
CCS battery nickel strips contribute to the overall performance by improving the electrical conductivity between cells, reducing internal resistance, and enhancing the thermal management of the battery. These improvements can lead to longer battery life, faster charging times, and better overall performance.