Battery extraction support-3
ARIDA
2024081603
Customize Injection Molding
Plastic Material
Local Service/Online Service
Plastic Parts
Customizable Design, Injection Molding Process, Efficient Extraction Supports, Protective Cover, Easy Installation
CE, ISO
12 months
Electric Vehicles (EVs)， Renewable Energy Systems， Energy Storage Solutions
Standard Export Packing
Acoording to Client's Require to Provide Model
ARIDA
China
High precision
Worldwide
Yes
| Quantity: | |
|---|---|
Customize Injection Molding High Voltage Energy Extraction Support for Power Batteries
Key aspects of this technology include:
Advanced Electrolytes: Compatible with high-voltage cathodes and micro-sized silicon anodes to support higher voltage operation and maintain excellent cycling stability.
Battery Locking Device: Ensures secure attachment and rapid assembly/disassembly for efficient battery replacement or maintenance.
Quick-Change Interface: Facilitates the quick swapping of batteries, which is especially useful in EV battery swap stations and other applications requiring rapid service.
Braking Energy Recovery System: Captures and stores kinetic energy during braking, converting it back into electrical energy for reuse, thereby extending the driving range of EVs.
Overall, the High Voltage Energy Extraction Support for Power Batteries represents a significant advancement in battery technology, enabling more powerful, efficient, and safe energy storage solutions for a wide range of applications.
Uses & Materials
Uses:
Safe Handling: Provides ergonomic handles and guides that enable technicians to handle heavy battery modules securely.
Ease of Installation and Removal: Facilitates quick and easy installation and removal of battery modules during routine maintenance or emergency situations.
Electrical Safety: Incorporates features that help prevent electrical shorts and ensure the safety of technicians working with high voltage components.
Optimized Access: Enhances accessibility to battery modules, streamlining the maintenance process and reducing downtime.
Materials:
High-Strength Polymers: Typically made from high-strength, lightweight polymers that offer excellent electrical insulation and resistance to environmental factors such as moisture and temperature extremes.
Reinforced Composites: May include reinforced composites for added strength and durability in high-stress areas.
Conductive Materials: For grounding purposes, certain areas may incorporate conductive materials to ensure proper grounding and reduce the risk of electrical hazards.
Design and Prototyping:
Collaborate with customers to define specific requirements and design parameters.
Develop 3D models and engineering drawings using CAD software.
Create initial prototypes through rapid prototyping methods to validate the design and functionality.
Material Selection:
Choose high-strength, lightweight materials suitable for injection molding.
Materials must exhibit good electrical insulation properties and be resistant to corrosion and high temperatures.
Mold Design:
Design custom molds using CAD/CAM software to ensure accuracy and precision.
Consider the specific features required for battery extraction support, such as handles, grooves, and attachment points.
Injection Molding:
Prepare the injection molding machine with the selected material.
Inject molten material into the mold cavity under controlled temperature and pressure conditions.
Cool the part until it solidifies and then eject it from the mold.
Post-Processing:
Trim any excess material or flash from the molded part.
Perform secondary operations if necessary, such as drilling holes or adding additional components.
Conduct surface finishing treatments to improve aesthetics and durability.
Quality Control:
Inspect each part for defects, dimensional accuracy, and compliance with specifications.
Perform functional tests to ensure the cover can withstand the mechanical stresses associated with battery extraction and installation.
Assembly and Testing:
Assemble the supports onto the battery modules, ensuring proper fit and alignment.
Test the assembled units for electrical insulation, mechanical strength, and ease of extraction.
Packaging and Delivery:
Package the supports in protective packaging to prevent damage during transportation.
Ship the finished products to the customer, along with installation instructions and any necessary tools.
Answer: The High Voltage Energy Extraction Support for Power Batteries is designed to enhance the performance and safety of high-voltage batteries used in electric vehicles (EVs) and stationary energy storage systems. It includes advanced electrolytes and other components that enable the battery to operate at higher voltages with improved stability and longevity.
Answer: The High Voltage Energy Extraction Support improves efficiency by utilizing advanced electrolytes that are compatible with high-voltage cathodes and micro-sized silicon anodes. This compatibility enables the battery to operate at higher voltages, which in turn increases the energy density and overall capacity of the battery, leading to better performance and longer driving ranges for EVs.
Answer: The compatibility of the High Voltage Energy Extraction Support depends on the specific design and specifications of the existing EV model. While the modular design of the system aims to make it universally compatible, modifications or customizations may be required for certain models. It's recommended to consult with the manufacturer or a qualified technician to determine compatibility and potential retrofit options.
Answer: The High Voltage Energy Extraction Support includes several safety features, such as the use of advanced electrolytes that are stable at high voltages, reducing the risk of thermal runaway and fire hazards. Additionally, the incorporation of solid-state electrolytes, which are non-flammable, adds another layer of safety. The robust battery locking device and quick-change interface also contribute to the overall safety by facilitating secure and efficient battery handling.
Customize Injection Molding High Voltage Energy Extraction Support for Power Batteries
Key aspects of this technology include:
Advanced Electrolytes: Compatible with high-voltage cathodes and micro-sized silicon anodes to support higher voltage operation and maintain excellent cycling stability.
Battery Locking Device: Ensures secure attachment and rapid assembly/disassembly for efficient battery replacement or maintenance.
Quick-Change Interface: Facilitates the quick swapping of batteries, which is especially useful in EV battery swap stations and other applications requiring rapid service.
Braking Energy Recovery System: Captures and stores kinetic energy during braking, converting it back into electrical energy for reuse, thereby extending the driving range of EVs.
Overall, the High Voltage Energy Extraction Support for Power Batteries represents a significant advancement in battery technology, enabling more powerful, efficient, and safe energy storage solutions for a wide range of applications.
Uses & Materials
Uses:
Safe Handling: Provides ergonomic handles and guides that enable technicians to handle heavy battery modules securely.
Ease of Installation and Removal: Facilitates quick and easy installation and removal of battery modules during routine maintenance or emergency situations.
Electrical Safety: Incorporates features that help prevent electrical shorts and ensure the safety of technicians working with high voltage components.
Optimized Access: Enhances accessibility to battery modules, streamlining the maintenance process and reducing downtime.
Materials:
High-Strength Polymers: Typically made from high-strength, lightweight polymers that offer excellent electrical insulation and resistance to environmental factors such as moisture and temperature extremes.
Reinforced Composites: May include reinforced composites for added strength and durability in high-stress areas.
Conductive Materials: For grounding purposes, certain areas may incorporate conductive materials to ensure proper grounding and reduce the risk of electrical hazards.
Design and Prototyping:
Collaborate with customers to define specific requirements and design parameters.
Develop 3D models and engineering drawings using CAD software.
Create initial prototypes through rapid prototyping methods to validate the design and functionality.
Material Selection:
Choose high-strength, lightweight materials suitable for injection molding.
Materials must exhibit good electrical insulation properties and be resistant to corrosion and high temperatures.
Mold Design:
Design custom molds using CAD/CAM software to ensure accuracy and precision.
Consider the specific features required for battery extraction support, such as handles, grooves, and attachment points.
Injection Molding:
Prepare the injection molding machine with the selected material.
Inject molten material into the mold cavity under controlled temperature and pressure conditions.
Cool the part until it solidifies and then eject it from the mold.
Post-Processing:
Trim any excess material or flash from the molded part.
Perform secondary operations if necessary, such as drilling holes or adding additional components.
Conduct surface finishing treatments to improve aesthetics and durability.
Quality Control:
Inspect each part for defects, dimensional accuracy, and compliance with specifications.
Perform functional tests to ensure the cover can withstand the mechanical stresses associated with battery extraction and installation.
Assembly and Testing:
Assemble the supports onto the battery modules, ensuring proper fit and alignment.
Test the assembled units for electrical insulation, mechanical strength, and ease of extraction.
Packaging and Delivery:
Package the supports in protective packaging to prevent damage during transportation.
Ship the finished products to the customer, along with installation instructions and any necessary tools.
Answer: The High Voltage Energy Extraction Support for Power Batteries is designed to enhance the performance and safety of high-voltage batteries used in electric vehicles (EVs) and stationary energy storage systems. It includes advanced electrolytes and other components that enable the battery to operate at higher voltages with improved stability and longevity.
Answer: The High Voltage Energy Extraction Support improves efficiency by utilizing advanced electrolytes that are compatible with high-voltage cathodes and micro-sized silicon anodes. This compatibility enables the battery to operate at higher voltages, which in turn increases the energy density and overall capacity of the battery, leading to better performance and longer driving ranges for EVs.
Answer: The compatibility of the High Voltage Energy Extraction Support depends on the specific design and specifications of the existing EV model. While the modular design of the system aims to make it universally compatible, modifications or customizations may be required for certain models. It's recommended to consult with the manufacturer or a qualified technician to determine compatibility and potential retrofit options.
Answer: The High Voltage Energy Extraction Support includes several safety features, such as the use of advanced electrolytes that are stable at high voltages, reducing the risk of thermal runaway and fire hazards. Additionally, the incorporation of solid-state electrolytes, which are non-flammable, adds another layer of safety. The robust battery locking device and quick-change interface also contribute to the overall safety by facilitating secure and efficient battery handling.
