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Custom Solid Aluminum Busbar with Shrink Plastic Shell for Battery Custom Fabrication Services

The Custom Solid Aluminum Busbar with Shrink Plastic Shell for Battery Custom Fabrication Services is a high-performance electrical conductor designed to provide reliable and efficient connections between battery cells or modules in battery packs.
  • Nickel-39

  • ARIDA

  • 2024100803

  • >99.99% nickel

  • Local Service/Online Service

  • Nickel Plate

  • Stamping, Bending, Welding, Electroplating

  • Electricity

  • JIS, GB, BS, ASTM

  • 12 months

  • Electric Power Transmission

  • Standard Export Packing

  • Acoording to Client's Require to Provide Model

  • ARIDA

  • China

  • Solder The Nickel Sheet Onto Brass Sheet

  • High precision

  • Worldwide

  • Yes

Availability:
Quantity:
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Main Product


Custom Solid Aluminum Busbar with Shrink Plastic Shell

 for Battery Custom Fabrication Services13

Extruded copper bar adopts T2 copper raw material with high conductivity, low resistivity and high conductivity, which can provide efficient current transmission. 2. Easy to bend and high seismic strength: the structural design of the extruded copper bar enables it to be twisted, bent and folded substantially, which makes its application in power equipment more flexible and convenient. 3. Save space: The bending radius of the extruded copper bar can be very small, which is suitable for the use of power equipment, and a more compact power connection can be obtained by folding or twisting, saving space for the distribution cabinet. 4. Fast processing speed and high efficiency: the molding of extruded copper bar is relatively easy, the processing speed is fast, the processing efficiency is high, the continuous production is adopted, and the cost is relatively low. Environmental protection standards: The extruded copper bar is made of halogen-free material, which conforms to relevant environmental protection standards, and has the characteristics of high temperature resistance, high current density, high flexibility and high insulation. 5. Small artificial dependence: The production process of extruded copper bar uses extrusion equipment to form once, which has little dependence on artificial and high production efficiency. Improved reliability: The extruded copper bar is directly connected to the electrical equipment without cable connection, improving the reliability and stability of the connection. 6. Strong vibration resistance: the extruded copper bar has excellent vibration resistance and can withstand vibration and impact in the power system to ensure the stability of the connection. 7. To sum up, extruded copper bar because of its high conductivity, easy bending, high seismic strength, space saving, fast processing speed, environmental protection standards, artificial dependence is small, reliability improvement and strong vibration resistance advantages, the application in power equipment has basically replaced the traditional cable, used as a conductive connection line.

Product Description

Nickel Sheet for Battery Specification


Name
CS welding nickel tab nickel plated steel sheet
Material
nickel plated steel
dimension
Customized according to customers
Application
Battery Pack Connector. for lithium battery, prismatic battery
Craft
Solder the Nickel Sheet onto Brass Sheet.
Colour
Customizable
weight
Customized according to customers
Apply
Electric Power Transmission
Manufacturer
ARDIA
Place Of Origin
Guangdong,China
Processing Method
Stamping, bending, welding, electroplating


Product Structure Introduction



 1. Conductor Core:

  • Material: High-purity solid aluminum

  • Function: Serves as the primary electrical conductor, providing a balance between lightweight construction and high electrical conductivity.

  • Design: Rigid structure with optional flexible sections to accommodate complex battery layouts.

2. Insulation Layer:

  • Material: Heat-shrinkable plastic shell

  • Function: Provides insulation to prevent short circuits and protects the busbar from environmental factors such as moisture, dust, and physical damage.

  • Design: Tightly fitted around the aluminum core to ensure a secure and durable seal.

3. Connection Points:

  • Material: High-conductivity copper or aluminum tabs/terminals

  • Function: Facilitate secure and efficient electrical connections to battery cells or modules.

  • Design: Customizable locations and types (e.g., tabs, terminals, solder points) to match the battery pack design.


 Adverstages
  • Lightweight: Aluminum is significantly lighter than copper, reducing the overall weight of the battery system.

  • Durable: Robust construction and high-quality materials ensure long-term reliability.

  • Customizable: Tailored dimensions, connection points, and current/voltage ratings to fit specific battery configurations.

  • Safe: Heat-shrinkable plastic shell provides excellent insulation and protection against environmental factors.


Features
  • Rigid and Flexible Design: Primarily rigid but can include flexible sections for better fit and easier installation.

  • Pre-Fitted Connectors: Simplifies the installation process and reduces assembly time.

  • Minimal Energy Loss: High electrical conductivity ensures efficient power transfer and minimal energy loss.

  • Environmental Protection: Insulation layer protects against moisture, dust, and physical damage


Battery Module Integrated Row Function

Integrated temperature sensor and voltage signal acquisition, connector, fuse protection Protection and other mounting devices, structural support functions, completely eliminate wiring errors, Reduced welding and assembly, more compact space, smaller volume, and enhanced battery Space, and then improve the tram endurance. Greatly reduce the mold opening fee of structural support Use and open mold cycle, highly integrated, suitable for automotive automated mass production.

Hard copper bar function

Copper soft bar, also known as laminated insulated soft busbar, is a new type of battery conductive accessories, mainly used in new energy source vehicle power battery conductive, its conductive performance is good, fast heat dissipation, bending characteristics are very in line with the needs of automotive power system battery. T2 copper as the base material, excellent electrical conductivity; With the addition of multilayer copper sheets, the excess current of conduction becomes larger, which can withstand the input and output of high batteries; The welding area at both ends can be stamped and punched, which is convenient for battery lock screws to be connected. The middle part is not welded, the sleeve is insulated, the flexibility is good, can be bent, and the vibration in the car is not affected.

FAQ

Q1: What is a Custom Solid Aluminum Busbar with Shrink Plastic Shell?

A1: It is a custom-fabricated electrical conductor made from high-purity solid aluminum and encased in a heat-shrinkable plastic shell for insulation and protection. It is designed to connect battery cells or modules in battery packs.


Q2: Can the busbar be customized?

A2: Yes, the busbar can be customized to fit specific dimensions, connection points, and current/voltage ratings to meet the unique requirements of your battery system.


Q3: What are the typical applications for this busbar?

A3: It is commonly used in electric vehicles (EVs), hybrid electric vehicles (HEVs), energy storage systems (ESS), renewable energy systems, and industrial battery packs.


Q4: What is the temperature range for this busbar?

A4: The busbar is designed to operate effectively in a temperature range of -40°C to +125°C.


Q5: What is the current rating of the busbar?

A5: The current rating is customizable based on the specific application requirements. Please specify the desired current rating when placing your order.






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