1. Electrical Industry:

1. Wire and Cable Production: Ideal for rewinding and organizing wires and cables used in electrical installations, power distribution, and control systems.

2. Connector Assembly: Preparing and rewinding terminal wires for connectors and terminals in electrical devices and appliances.

2. Automotive Industry:

1. Wiring Harnesses: Rewinding and bundling wires for automotive wiring harnesses, which are critical for vehicle electrical systems.

2. Sensor Cables: Preparing and rewinding sensor cables used in various automotive sensors and control modules.

3. Electronics Industry:

1. PCB Assembly: Rewinding and preparing wires for printed circuit board (PCB) assembly and testing.

2. Consumer Electronics: Rewinding and organizing wires for products such as smartphones, laptops, and other consumer electronics.

4. Telecommunications Industry:

1. Fiber Optic Cables: Rewinding and managing fiber optic cables used in telecommunications infrastructure.

2. Network Cables: Organizing and rewinding network cables for data centers and communication networks.

5. Manufacturing and Assembly Lines:

1. Custom Wiring Solutions: Producing custom-wound wires and cables for specific manufacturing processes and assembly lines.

2. Quality Control: Ensuring consistent and high-quality rewinding for quality control purposes in manufacturing plants.

6. Renewable Energy Sector:

1. Solar Panels: Rewinding and organizing wires for solar panel installations and connections.

2. Wind Turbines: Preparing and rewinding cables for wind turbine control systems and power generation.

7. Medical Devices:

1. Medical Equipment: Rewinding and preparing wires for medical devices and equipment, ensuring precision and reliability.

2. Patient Monitoring Systems: Organizing and rewinding wires for patient monitoring systems and other medical applications.

Benefits in These Industries

1. Precision and Reliability: The W22S ensures that wires and cables are rewound with high precision, reducing the risk of errors and improving the reliability of the final products.

2. Efficiency: Automated operation and adjustable settings help streamline the production process, increasing efficiency and reducing production time.

3. Consistency: Consistent tension control and speed settings ensure that each rewinding task is performed uniformly, maintaining the quality of the wires and cables.

4. Versatility: The ability to handle a variety of wire gauges and cable types makes the machine suitable for a wide range of applications across different industries.

5. Safety: Integrated safety features protect operators and prevent damage to the machine, ensuring a safe working environment

Precautions and Usage Notes:

Precautions and Usage Notes for W22S Horizontal Double Shafts Terminal Recoiler

1. Operator Training:

• Proper Training: Ensure that all operators are properly trained and familiar with the machine's operation manual and safety guidelines.

• Certification: Operators should be certified or qualified to handle the machine to prevent accidents and ensure efficient operation.

2. Safety Measures:

• Personal Protective Equipment (PPE): Operators should wear appropriate PPE, including safety glasses, gloves, and workwear.

• Guarding: Ensure that all safety guards and protective barriers are in place and functioning correctly.

• Emergency Stop: Familiarize operators with the location and operation of the emergency stop button.

3. Machine Preparation:

• Pre-Operation Check: Conduct a pre-operation check to ensure that all components are in good working condition. Inspect the machine for any signs of damage or wear.

• Lubrication: Lubricate moving parts as specified in the maintenance manual to ensure smooth operation.

• Alignment: Ensure that the machine is properly aligned and leveled to prevent uneven rewinding and potential damage.

4. Material Handling:

• Correct Wire and Cable Types: Use only the wire and cable types that are compatible with the machine's specifications.

• Loading and Unloading: Follow the correct procedures for loading and unloading reels or spools to avoid damage to the machine or the material.

• Tension Control: Adjust the tension control settings according to the specific requirements of the wire or cable being rewound to prevent over-tensioning or slack.

5. Operational Settings:

• Speed Adjustment: Set the rewinding speed to an appropriate level based on the material and application requirements. Avoid excessive speeds that could cause damage or poor rewinding quality.

• Monitoring: Continuously monitor the machine during operation to detect any issues early and take corrective action.

6. Maintenance and Cleaning:

• Regular Maintenance: Perform regular maintenance as outlined in the user manual, including cleaning, lubrication, and inspection of critical components.

• Cleaning: Keep the machine clean and free from debris, especially around moving parts and the rewinding area.

• Filter Replacement: Replace air filters and other consumables as required to maintain optimal performance.

7. Environmental Conditions:

• Operating Environment: Ensure that the machine is operated in a clean, dry, and well-ventilated environment to prevent dust and moisture from affecting its performance.

• Temperature and Humidity: Operate the machine within the recommended temperature and humidity ranges to avoid damage to electronic components and materials.

8. Documentation:

• User Manual: Keep the user manual and all relevant documentation readily accessible for reference.

• Record Keeping: Maintain detailed records of maintenance activities, operational parameters, and any issues encountered.

9. Shutdown and Storage:

• Proper Shutdown: Follow the proper shutdown procedure to ensure that the machine is turned off and disconnected from power when not in use.

• Storage: Store the machine in a protected area to prevent damage from environmental factors or unauthorized access







Features:

1. Dual Horizontal Shafts:

• Equipped with two horizontal shafts for simultaneous handling of multiple reels or spools, increasing efficiency and productivity.

2. Advanced Tension Control:

• Features an advanced tension control system with adjustable settings to ensure consistent and precise rewinding, suitable for a wide range of wire gauges and cable types.

3. Variable Speed Control:

• Offers variable speed control to match the specific requirements of different materials and applications, ensuring optimal performance and quality.

4. Robust Construction:

• Built with high-quality materials and a sturdy frame to withstand heavy use and ensure long-lasting performance.

5. User-Friendly Interface:

• Equipped with an intuitive and easy-to-use control panel, allowing operators to quickly set up and adjust the machine.

6. Compact Design:

• Compact and space-efficient design, making it easy to integrate into existing production lines and workshops.

7. Safety Features:

• Includes safety guards, emergency stop buttons, and other safety features to protect operators and prevent accidents.

8. Versatile Applications:

• Suitable for a wide range of industries, including electrical, automotive, electronics, and telecommunications.




Advantages:

1. High Efficiency:

1. The dual horizontal shafts allow for simultaneous rewinding of multiple reels, significantly increasing productivity and reducing downtime.

2. Precision and Reliability:

1. Advanced tension control and variable speed settings ensure precise and consistent rewinding, maintaining the quality of the wires and cables.

3. Durability:

1. Robust construction and high-quality materials ensure long-lasting performance and minimal maintenance requirements.

4. Ease of Use:

1. User-friendly interface and straightforward operation make it easy for operators to set up and use the machine, reducing the learning curve and improving efficiency.

5. Versatility:

1. Capable of handling a wide range of wire gauges and cable types, making it a versatile solution for various industrial applications.

6. Safety:

1. Comprehensive safety features, including guards and emergency stop buttons, ensure a safe working environment and protect operators.

7. Compact and Space-Efficient:

1. Compact design saves valuable floor space, making it ideal for workshops and production lines with limited space.




FAQ:

FAQ 1: What is the primary function of the W22S Horizontal Double Shafts Terminal Recoiler?

Answer: The primary function of the W22S Horizontal Double Shafts Terminal Recoiler is to efficiently rewind and recoil terminal wires and cables, ensuring precise and consistent rewinding for various industrial applications.

FAQ 2: What industries is the W22S suitable for?

Answer: The W22S is suitable for industries such as electrical, automotive, electronics, telecommunications, manufacturing, renewable energy, and medical devices, where reliable wire and cable management is essential.

FAQ 3: How do I adjust the tension control on the W22S?

Answer: To adjust the tension control, locate the tension adjustment knob or control panel on the machine. Set the tension according to the specific requirements of the wire or cable being rewound to ensure optimal performance.

FAQ 4: What maintenance is required for the W22S?

Answer: Regular maintenance includes cleaning the machine, lubricating moving parts, inspecting for wear and damage, replacing air filters, and following the maintenance schedule outlined in the user manual.

FAQ 5: What safety measures should be taken when operating the W22S?

Answer: Safety measures include training operators, wearing personal protective equipment (PPE), ensuring all safety guards are in place, familiarizing operators with the emergency stop button, and conducting pre-operation checks to ensure the machine is in good working condition.