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2-MOLD 2-PUNCH
ARIDA
8463900090
Cold Forging
Iron
Fastener Machine
Cold Forging
High Rigidity and Precision
ISO, GS, RoHS, CE
One year
Forging
Gravity Casting
Standard exporting package
ARIDA
China
High Precision
Brand new
Motor
Worldwide
yes
With Decoiler
| Availability: | |
|---|---|
| Quantity: | |
| Model | Unit | K--204 | K--205 | K--206 |
| Forging station | No. | 2 | 2 | 2 |
| Forging force | Kgf | 12000 | 22000 | 28000 |
| Max.cut-off dia | mm | 4 | 5.5 | 7.5 |
| Max.cut-off length | mm | 35 | 70 | 80 |
| Production speed | pcs/min | 280 | 280 | 260 |
| Master die ejection stroke | mm | 30 | 65 | 80 |
| Punch die ejection stroke | mm | 10 | 15 | 15 |
| Main sliding table stroke | mm | 80 | 110 | 120 |
| Overall dims. Of mian die | mm | 35*30 | 35*60 | 50*90 |
| Overall dims. Of punch die | mm | 22*40 | 31*80 | 38*85 |
| Overall dims. Of cut of die | mm | 18*22 | 18*25 | 28*35 |
| Die pitch | mm | 50 | 55 | 55 |
| Applicable bolt dia | mm | 1-3 | 2-5 | 3-6 |
| Shank length of blank | mm | 10-30 | 10-65 | 10-80 |
| Max flange dia | mm | 8 | 10.5 | 17 |
| Main engine motor | KW | 3.75 | 5.5 | 18.5 |
| Machine weight | Kgs | 2000 | 3200 | 6500 |
| Machine dimension | mm | 1500*1200*1000 | 2600*1200*1150 | 2750*1200*1150 |
| Model | Unit | K--204 | K--205 | K--206 |
| Forging station | No. | 2 | 2 | 2 |
| Forging force | Kgf | 12000 | 22000 | 28000 |
| Max.cut-off dia | mm | 4 | 5.5 | 7.5 |
| Max.cut-off length | mm | 35 | 70 | 80 |
| Production speed | pcs/min | 280 | 280 | 260 |
| Master die ejection stroke | mm | 30 | 65 | 80 |
| Punch die ejection stroke | mm | 10 | 15 | 15 |
| Main sliding table stroke | mm | 80 | 110 | 120 |
| Overall dims. Of mian die | mm | 35*30 | 35*60 | 50*90 |
| Overall dims. Of punch die | mm | 22*40 | 31*80 | 38*85 |
| Overall dims. Of cut of die | mm | 18*22 | 18*25 | 28*35 |
| Die pitch | mm | 50 | 55 | 55 |
| Applicable bolt dia | mm | 1-3 | 2-5 | 3-6 |
| Shank length of blank | mm | 10-30 | 10-65 | 10-80 |
| Max flange dia | mm | 8 | 10.5 | 17 |
| Main engine motor | KW | 3.75 | 5.5 | 18.5 |
| Machine weight | Kgs | 2000 | 3200 | 6500 |
| Machine dimension | mm | 1500*1200*1000 | 2600*1200*1150 | 2750*1200*1150 |
2-MOLD 2-PUNCH Cold Forming Machine
The 2-MOLD 2-PUNCH High Speed Precision Cold Heading Forming Machine is an advanced manufacturing solution designed for the rapid and accurate production of intricate metal parts. Utilizing cold forming technology, it maximizes efficiency and material utilization while maintaining high standards of precision and quality in a compact, durable design.
Bolt forming machines are essential in modern manufacturing, offering the flexibility to handle a diverse array of materials and sizes. Their ability to produce high-quality, consistent bolts efficiently makes them indispensable in many industries. Whether you need small, precision bolts for electronics or large, high-strength bolts for construction, there is likely a bolt forming machine that can meet your needs.
Safety Check:
Ensure all safety guards and interlocks are in place and functioning properly.
Verify that the emergency stop buttons are accessible and operational.
Wear appropriate personal protective equipment (PPE), such as safety glasses and gloves.
Machine Inspection:
Inspect the machine for any visible damage or wear.
Check the lubrication levels and ensure all moving parts are well-lubricated.
Verify that the molds and punches are clean and free of debris.
Material Preparation:
Select the appropriate wire or rod material for the desired component.
Ensure the material is free of defects and meets the required specifications.
Load Material:
Load the wire or rod material into the feeding mechanism.
Adjust the feed settings to ensure the material is fed smoothly and consistently.
Install Molds and Punches:
Install the correct molds and punches for the specific component being produced.
Align the molds and punches precisely to ensure accurate forming.
Set Machine Parameters:
Production speed
Stroke length
Pressure settings
Forming sequence
Input the required parameters into the machine's control panel, such as:
Use the machine's calibration tools to fine-tune the settings for optimal performance.
Start the Machine:
Turn on the machine and allow it to warm up if necessary.
Initiate the production cycle by pressing the start button.
Monitor the Process:
Continuously monitor the machine during operation to ensure it is running smoothly.
Check the formed components for quality and consistency.
Make any necessary adjustments to the machine settings to maintain optimal performance.
Quality Control:
Use the machine's in-line inspection systems to monitor the quality of the components.
Perform periodic manual inspections to catch any issues early.
Shut Down the Machine:
Stop the production cycle by pressing the stop button.
Allow the machine to come to a complete stop before turning it off.
Clean and Maintain:
Clean the molds, punches, and other critical components.
Lubricate the moving parts as needed.
Remove any leftover material and clean the work area.
Document and Report:
Record the production data, including the number of components produced and any issues encountered.
Report any maintenance needs or machine malfunctions to the appropriate personnel.
Feeding Problems:
Check for kinks or tangles in the wire/rod material.
Adjust the feed settings or replace the feeding mechanism if necessary.
Quality Defects:
Inspect the molds and punches for wear or damage.
Adjust the machine parameters to improve forming accuracy.
Machine Malfunctions:
Refer to the machine's troubleshooting guide for specific issues.
Contact the manufacturer or a qualified technician for assistance if needed.
Wire Feeder: Responsible for continuously supplying the raw material (wire or rod) to the forming area.
Straightener: Ensures the wire is straight and free of kinks before entering the forming process.
Cutter: Cuts the wire into the required lengths for forming.
Molds: Two molds are used to shape the metal components. Each mold is designed to form a specific part of the component.
Punches: Two punches work in conjunction with the molds to apply the necessary force and shape the metal. The punches can be designed for different stages of the forming process.
Motor: Provides the power to drive the machine. Typically, high-torque motors are used to ensure sufficient force for cold heading.
Gearbox: Transmits the motor's power to the forming mechanisms, ensuring smooth and precise movement.
Hydraulic System: Some machines use hydraulic cylinders to provide the necessary force for the punches and molds.
PLC (Programmable Logic Controller): Manages the machine's operations, including feeding, forming, and ejection processes.
HMI (Human-Machine Interface): Allows operators to input settings, monitor the machine's status, and control operations.
Sensors: Various sensors (e.g., proximity sensors, pressure sensors) provide feedback to the control system to ensure accurate and consistent operation.
Die Set: Consists of the molds and punches arranged in a specific configuration to achieve the desired component shape.
Ejector Mechanism: Removes the formed components from the molds and punches, ensuring they are properly ejected and collected.
Frame: Provides a sturdy base for the machine, ensuring stability and longevity.
Mounting Plates: Secure the various components of the machine, such as the molds, punches, and drive system.
Emergency Stop Buttons: Allow operators to immediately stop the machine in case of an emergency.
Protective Guards: Cover moving parts and high-pressure areas to prevent accidents.
Interlocks: Ensure that the machine cannot operate when safety guards are open or removed.
In-Line Inspection: Uses sensors and cameras to monitor the quality of the formed components in real-time.
Sorting Mechanism: Separates defective components from good ones, ensuring only high-quality parts are collected.
Lubricant Reservoir: Stores the lubricant used to reduce friction and wear on the molds and punches.
Lubrication Pumps: Distribute the lubricant to the necessary points in the machine.
Cooling Unit: Helps dissipate heat generated during the forming process, extending the life of the molds and punches.
Coolant Circulation: Ensures that the coolant is evenly distributed and maintains the optimal temperature.
Conveyor Belt: Transports the finished components to a collection bin or further processing area.
Binning System: Collects and organizes the components for easy retrieval and packaging.
Diagnostic Tools: Help identify and troubleshoot issues quickly.
Maintenance Access Points: Provide easy access to critical components for regular maintenance and repairs.
Misalignment: Ensure that all dies and punches are correctly aligned.
Wear and Tear: Regularly inspect and replace worn tooling to maintain part quality.
Irregular Parts: Adjust the forming parameters or tooling as needed.
Jamming: Clear any blockages and inspect for bent or broken components.
2-MOLD 2-PUNCH Cold Forming Machine
The 2-MOLD 2-PUNCH High Speed Precision Cold Heading Forming Machine is an advanced manufacturing solution designed for the rapid and accurate production of intricate metal parts. Utilizing cold forming technology, it maximizes efficiency and material utilization while maintaining high standards of precision and quality in a compact, durable design.
Bolt forming machines are essential in modern manufacturing, offering the flexibility to handle a diverse array of materials and sizes. Their ability to produce high-quality, consistent bolts efficiently makes them indispensable in many industries. Whether you need small, precision bolts for electronics or large, high-strength bolts for construction, there is likely a bolt forming machine that can meet your needs.
Safety Check:
Ensure all safety guards and interlocks are in place and functioning properly.
Verify that the emergency stop buttons are accessible and operational.
Wear appropriate personal protective equipment (PPE), such as safety glasses and gloves.
Machine Inspection:
Inspect the machine for any visible damage or wear.
Check the lubrication levels and ensure all moving parts are well-lubricated.
Verify that the molds and punches are clean and free of debris.
Material Preparation:
Select the appropriate wire or rod material for the desired component.
Ensure the material is free of defects and meets the required specifications.
Load Material:
Load the wire or rod material into the feeding mechanism.
Adjust the feed settings to ensure the material is fed smoothly and consistently.
Install Molds and Punches:
Install the correct molds and punches for the specific component being produced.
Align the molds and punches precisely to ensure accurate forming.
Set Machine Parameters:
Production speed
Stroke length
Pressure settings
Forming sequence
Input the required parameters into the machine's control panel, such as:
Use the machine's calibration tools to fine-tune the settings for optimal performance.
Start the Machine:
Turn on the machine and allow it to warm up if necessary.
Initiate the production cycle by pressing the start button.
Monitor the Process:
Continuously monitor the machine during operation to ensure it is running smoothly.
Check the formed components for quality and consistency.
Make any necessary adjustments to the machine settings to maintain optimal performance.
Quality Control:
Use the machine's in-line inspection systems to monitor the quality of the components.
Perform periodic manual inspections to catch any issues early.
Shut Down the Machine:
Stop the production cycle by pressing the stop button.
Allow the machine to come to a complete stop before turning it off.
Clean and Maintain:
Clean the molds, punches, and other critical components.
Lubricate the moving parts as needed.
Remove any leftover material and clean the work area.
Document and Report:
Record the production data, including the number of components produced and any issues encountered.
Report any maintenance needs or machine malfunctions to the appropriate personnel.
Feeding Problems:
Check for kinks or tangles in the wire/rod material.
Adjust the feed settings or replace the feeding mechanism if necessary.
Quality Defects:
Inspect the molds and punches for wear or damage.
Adjust the machine parameters to improve forming accuracy.
Machine Malfunctions:
Refer to the machine's troubleshooting guide for specific issues.
Contact the manufacturer or a qualified technician for assistance if needed.
Wire Feeder: Responsible for continuously supplying the raw material (wire or rod) to the forming area.
Straightener: Ensures the wire is straight and free of kinks before entering the forming process.
Cutter: Cuts the wire into the required lengths for forming.
Molds: Two molds are used to shape the metal components. Each mold is designed to form a specific part of the component.
Punches: Two punches work in conjunction with the molds to apply the necessary force and shape the metal. The punches can be designed for different stages of the forming process.
Motor: Provides the power to drive the machine. Typically, high-torque motors are used to ensure sufficient force for cold heading.
Gearbox: Transmits the motor's power to the forming mechanisms, ensuring smooth and precise movement.
Hydraulic System: Some machines use hydraulic cylinders to provide the necessary force for the punches and molds.
PLC (Programmable Logic Controller): Manages the machine's operations, including feeding, forming, and ejection processes.
HMI (Human-Machine Interface): Allows operators to input settings, monitor the machine's status, and control operations.
Sensors: Various sensors (e.g., proximity sensors, pressure sensors) provide feedback to the control system to ensure accurate and consistent operation.
Die Set: Consists of the molds and punches arranged in a specific configuration to achieve the desired component shape.
Ejector Mechanism: Removes the formed components from the molds and punches, ensuring they are properly ejected and collected.
Frame: Provides a sturdy base for the machine, ensuring stability and longevity.
Mounting Plates: Secure the various components of the machine, such as the molds, punches, and drive system.
Emergency Stop Buttons: Allow operators to immediately stop the machine in case of an emergency.
Protective Guards: Cover moving parts and high-pressure areas to prevent accidents.
Interlocks: Ensure that the machine cannot operate when safety guards are open or removed.
In-Line Inspection: Uses sensors and cameras to monitor the quality of the formed components in real-time.
Sorting Mechanism: Separates defective components from good ones, ensuring only high-quality parts are collected.
Lubricant Reservoir: Stores the lubricant used to reduce friction and wear on the molds and punches.
Lubrication Pumps: Distribute the lubricant to the necessary points in the machine.
Cooling Unit: Helps dissipate heat generated during the forming process, extending the life of the molds and punches.
Coolant Circulation: Ensures that the coolant is evenly distributed and maintains the optimal temperature.
Conveyor Belt: Transports the finished components to a collection bin or further processing area.
Binning System: Collects and organizes the components for easy retrieval and packaging.
Diagnostic Tools: Help identify and troubleshoot issues quickly.
Maintenance Access Points: Provide easy access to critical components for regular maintenance and repairs.
Misalignment: Ensure that all dies and punches are correctly aligned.
Wear and Tear: Regularly inspect and replace worn tooling to maintain part quality.
Irregular Parts: Adjust the forming parameters or tooling as needed.
Jamming: Clear any blockages and inspect for bent or broken components.
Q1: What is a 2-MOLD 2-PUNCH High Speed Precision Cold Heading Forming Machine?
A1: It is a specialized machine used for the rapid and precise production of metal components through cold heading technology. It features two molds and two punches, allowing for multiple forming operations in a single cycle.
Q2: What is cold heading?
A2: Cold heading, also known as cold forming, is a process where metal is shaped at room temperature without the use of heat. This method preserves the material's properties and reduces energy consumption.
Q3: What types of metal components can this machine produce?
A3: It can produce a wide range of metal components, including screws, bolts, nuts, pins, and other small precision parts commonly used in automotive, electronics, and hardware industries.
Q4: What are the advantages of using this machine over traditional methods?
A4: The machine offers several advantages, including higher production speeds, greater precision, reduced material waste, and lower energy consumption. It also ensures consistent quality and can handle complex shapes and sizes.
Q5: How easy is it to operate the machine?
A5: The machine is designed with user-friendly controls and advanced automation features, making it relatively easy to operate. Training is typically provided to ensure operators can use the machine effectively.
Q6: What kind of maintenance does the machine require?
A6: Regular maintenance includes lubrication, cleaning, and inspection of critical components. Following the manufacturer's guidelines for maintenance will help ensure the machine operates efficiently and reliably.
Q7: What is the production speed of the machine?
A7: The production speed can vary depending on the specific model and the complexity of the parts being produced, but it is generally capable of high-speed operation, often exceeding 100 pieces per minute.
Q8: What is the maximum size of the components it can produce?
A8: The maximum size depends on the machine's specifications, but it is typically designed to handle components ranging from small to medium sizes, with diameters up to a few centimeters.
Q9: How does the machine ensure the quality of the produced components?
A9: The machine incorporates advanced quality control systems, such as in-line inspection and real-time monitoring, to ensure that each component meets the required specifications.
Q10: Are there any safety features built into the machine?
A10: Yes, the machine includes various safety features such as emergency stop buttons, protective guards, and safety interlocks to prevent accidents and ensure operator safety.
Q11: What is the initial investment cost for this machine?
A11: The cost varies depending on the model, features, and manufacturer. It is advisable to contact the manufacturer or supplier for a detailed quote.
Q12: What is the return on investment (ROI) for this machine?
A12: The ROI can be significant due to increased production efficiency, reduced labor costs, and improved quality. The exact ROI will depend on factors such as production volume, material costs, and market demand.
Q1: What is a 2-MOLD 2-PUNCH High Speed Precision Cold Heading Forming Machine?
A1: It is a specialized machine used for the rapid and precise production of metal components through cold heading technology. It features two molds and two punches, allowing for multiple forming operations in a single cycle.
Q2: What is cold heading?
A2: Cold heading, also known as cold forming, is a process where metal is shaped at room temperature without the use of heat. This method preserves the material's properties and reduces energy consumption.
Q3: What types of metal components can this machine produce?
A3: It can produce a wide range of metal components, including screws, bolts, nuts, pins, and other small precision parts commonly used in automotive, electronics, and hardware industries.
Q4: What are the advantages of using this machine over traditional methods?
A4: The machine offers several advantages, including higher production speeds, greater precision, reduced material waste, and lower energy consumption. It also ensures consistent quality and can handle complex shapes and sizes.
Q5: How easy is it to operate the machine?
A5: The machine is designed with user-friendly controls and advanced automation features, making it relatively easy to operate. Training is typically provided to ensure operators can use the machine effectively.
Q6: What kind of maintenance does the machine require?
A6: Regular maintenance includes lubrication, cleaning, and inspection of critical components. Following the manufacturer's guidelines for maintenance will help ensure the machine operates efficiently and reliably.
Q7: What is the production speed of the machine?
A7: The production speed can vary depending on the specific model and the complexity of the parts being produced, but it is generally capable of high-speed operation, often exceeding 100 pieces per minute.
Q8: What is the maximum size of the components it can produce?
A8: The maximum size depends on the machine's specifications, but it is typically designed to handle components ranging from small to medium sizes, with diameters up to a few centimeters.
Q9: How does the machine ensure the quality of the produced components?
A9: The machine incorporates advanced quality control systems, such as in-line inspection and real-time monitoring, to ensure that each component meets the required specifications.
Q10: Are there any safety features built into the machine?
A10: Yes, the machine includes various safety features such as emergency stop buttons, protective guards, and safety interlocks to prevent accidents and ensure operator safety.
Q11: What is the initial investment cost for this machine?
A11: The cost varies depending on the model, features, and manufacturer. It is advisable to contact the manufacturer or supplier for a detailed quote.
Q12: What is the return on investment (ROI) for this machine?
A12: The ROI can be significant due to increased production efficiency, reduced labor costs, and improved quality. The exact ROI will depend on factors such as production volume, material costs, and market demand.
Rating: 5/5"Excellent Machine for High-Volume Production! We recently installed the 2-MOLD 2-PUNCH High Speed Precision Cold Heading Forming Machine in our facility, and it has been a game-changer. The machine's ability to produce high-quality components at an incredibly fast rate has significantly boosted our production efficiency. The setup was straightforward, and the user interface is intuitive. The quality control features are top-notch, and we've noticed a marked improvement in the consistency of our products. Highly recommend!"
Rating: 4.5/5"Reliable and Versatile The 2-MOLD 2-PUNCH machine has been a reliable addition to our production line. It handles a variety of materials and can produce complex shapes with high precision. The dual mold and punch system allows us to perform multiple operations in a single cycle, which is a huge time-saver. The machine is also very durable and requires minimal maintenance. The only slight drawback is the initial learning curve for new operators, but once they get the hang of it, everything runs smoothly."
Rating: 3.5/5"Good Performance, Some Room for Improvement The 2-MOLD 2-PUNCH machine is solid and performs well most of the time. It has increased our production speed and improved the quality of our components. However, we have experienced occasional issues with the feeding mechanism, which can cause downtime. The customer support team is responsive, but it would be great if the machine had more robust sensors to detect and prevent these issues. Overall, it's a good investment, but there's room for improvement."
Rating: 2/5"Frequent Breakdowns and High Maintenance We purchased the 2-MOLD 2-PUNCH machine with high hopes, but it has been a source of frustration. The machine frequently breaks down, requiring frequent maintenance and causing significant downtime. The quality of the components produced is inconsistent, and the machine's control system is not as user-friendly as we expected. We have reached out to customer support multiple times, but the issues persist. Not a recommended purchase."
Rating: 5/5"Excellent Machine for High-Volume Production! We recently installed the 2-MOLD 2-PUNCH High Speed Precision Cold Heading Forming Machine in our facility, and it has been a game-changer. The machine's ability to produce high-quality components at an incredibly fast rate has significantly boosted our production efficiency. The setup was straightforward, and the user interface is intuitive. The quality control features are top-notch, and we've noticed a marked improvement in the consistency of our products. Highly recommend!"
Rating: 4.5/5"Reliable and Versatile The 2-MOLD 2-PUNCH machine has been a reliable addition to our production line. It handles a variety of materials and can produce complex shapes with high precision. The dual mold and punch system allows us to perform multiple operations in a single cycle, which is a huge time-saver. The machine is also very durable and requires minimal maintenance. The only slight drawback is the initial learning curve for new operators, but once they get the hang of it, everything runs smoothly."
Rating: 3.5/5"Good Performance, Some Room for Improvement The 2-MOLD 2-PUNCH machine is solid and performs well most of the time. It has increased our production speed and improved the quality of our components. However, we have experienced occasional issues with the feeding mechanism, which can cause downtime. The customer support team is responsive, but it would be great if the machine had more robust sensors to detect and prevent these issues. Overall, it's a good investment, but there's room for improvement."
Rating: 2/5"Frequent Breakdowns and High Maintenance We purchased the 2-MOLD 2-PUNCH machine with high hopes, but it has been a source of frustration. The machine frequently breaks down, requiring frequent maintenance and causing significant downtime. The quality of the components produced is inconsistent, and the machine's control system is not as user-friendly as we expected. We have reached out to customer support multiple times, but the issues persist. Not a recommended purchase."
