Battery extraction support-6
ARIDA
2024081606
Customize Injection Molding
Plastic Material
Local Service/Online Service
Plastic Parts
Customizable Design, Injection Molding Process, Efficient Extraction Supports, Protective Cover, Easy Installation
CE, ISO
12 months
Electric Vehicles (EVs)， Renewable Energy Systems， Energy Storage Solutions
Standard Export Packing
Acoording to Client's Require to Provide Model
ARIDA
China
High precision
Worldwide
Yes
| Quantity: | |
|---|---|
Customize Injection Molding New Energy Power Battery Bronze Fixed Bracket Plus Cover
Customizability:
Tailored to specific battery module configurations, ensuring a precise fit and compatibility with various battery systems.
Customizable features allow for the inclusion of mounting points, cable routing, and other components specific to the battery system.
Durability:
Made from high-quality bronze materials that are known for their strength and corrosion resistance, ensuring long-lasting performance.
Robust construction withstands the rigors of vehicular use and environmental exposures.
Lightweight Construction:
Utilizes lightweight bronze materials that are significantly lighter than traditional metallic brackets, reducing overall vehicle weight and improving fuel efficiency or range in electric vehicles.
Safety Enhancements:
Incorporates safety features such as insulating layers and grounding connections to minimize the risk of electrical shorts and sparks.
Helps in dissipating heat away from critical components, reducing the risk of overheating and potential fire hazards.
Ease of Installation and Maintenance:
Designed with quick-release mechanisms and alignment guides to simplify the installation and maintenance process.
Allows for easy access to internal components for inspection and repair without compromising structural integrity.
Cost-Effective:
Injection molding provides a cost-effective method for producing complex geometries with high precision.
The use of lightweight materials reduces the overall cost by minimizing material usage and transportation costs.
The process of creating the Customize Injection Molding New Energy Power Battery Bronze Fixed Bracket Plus Cover involves several key steps that ensure the final product meets the highest standards of quality and functionality. Here's a detailed overview of the work process:
Design and Conceptualization:
The project begins with a thorough understanding of the customer's requirements, including the dimensions, load-bearing capacity, and specific environmental conditions the bracket will be subjected to.
Using CAD (Computer-Aided Design) software, our engineering team designs a 3D model of the bracket, incorporating features such as mounting points, reinforcement ribs, and cooling channels if necessary.
The cover is also designed to fit snugly over the battery, providing additional protection from external elements.
Material Selection:
Bronze is selected for its excellent mechanical properties, including high strength, corrosion resistance, and good thermal conductivity, which are crucial for battery brackets.
The exact type of bronze alloy is chosen based on the specific application and performance requirements.
Tooling and Mold Making:
A mold is fabricated using high-precision CNC machines, ensuring the highest level of detail and repeatability.
The mold is designed to accommodate the complex geometry of the bracket and cover, allowing for efficient material flow during the injection process.
Injection Molding:
Molten bronze is injected into the mold under high pressure, filling the cavity and forming the bracket and cover.
The mold is cooled to solidify the metal, and the parts are ejected once they have hardened sufficiently.
Post-Processing:
The parts undergo secondary operations such as trimming excess flash, deburring, and surface finishing to achieve the desired finish and tolerances.
Any necessary machining operations are performed to create threaded holes or other features not achievable during the injection process.
Quality Assurance:
Each bracket and cover undergoes rigorous inspection to ensure compliance with the design specifications and quality standards.
Non-destructive testing methods may be employed to check for internal defects and verify the integrity of the parts.
Assembly and Testing:
The bracket and cover are assembled together, ensuring a secure fit and alignment.
The assembled unit is subjected to functional tests to verify its performance under simulated operating conditions.
Packaging and Delivery:
Once the bracket and cover pass all quality checks, they are carefully packaged to prevent damage during transportation.
The finished product is delivered to the customer, along with any required documentation such as test reports and certifications.
By following this meticulous work process, we ensure that every Customize Injection Molding New Energy Power Battery Bronze Fixed Bracket Plus Cover is manufactured to the highest standards, providing reliable and durable support for new energy power batteries in various applications.
Application Scenarios
Electric Vehicles (EVs):
Used in the battery packs of electric vehicles to secure and protect the battery modules.
Facilitates easy access for maintenance and replacement of individual battery cells.
Hybrid Electric Vehicles (HEVs):
Essential for securing high voltage battery packs in hybrid electric vehicles during routine maintenance and repairs.
Provides a stable and secure mounting solution for the battery system.
Stationary Energy Storage Systems:
Ideal for securing battery modules in stationary energy storage applications where high voltage batteries need to be serviced or replaced.
Ensures stability and safety in industrial and residential settings.
Military and Specialized Vehicles:
Suitable for vehicles requiring specialized battery mounting solutions due to unique operational requirements.
Offers robust and reliable support in challenging environments.
Design and Prototyping:
Collaboration with customers to understand specific requirements and design parameters.
Development of 3D models and engineering drawings using advanced CAD software.
Material Selection:
Expert advice on selecting the most appropriate bronze alloys for the specific application and environmental conditions.
Mold Design and Prototyping:
Design of custom molds using CAD/CAM software to ensure accuracy and precision.
Creation of initial prototypes through rapid prototyping methods to validate the design and functionality.
Injection Molding:
Preparation of the injection molding machine with the selected material.
Injection of molten material into the mold cavity under controlled conditions.
Cooling of the part until it solidifies and ejection from the mold.
Post-Processing:
Trimming of any excess material or flash from the molded part.
Performance of secondary operations, such as drilling holes or adding additional components.
Surface finishing treatments to improve aesthetics and durability.
Quality Control:
Inspection of each part for defects, dimensional accuracy, and compliance with specifications.
Functional testing to ensure the bracket and cover can withstand the mechanical stresses associated with battery mounting and extraction.
Assembly and Testing:
Assembly of the bracket and cover onto the battery modules, ensuring proper fit and alignment.
Testing of the assembled units for electrical insulation, mechanical strength, and ease of extraction.
Packaging and Delivery:
Packaging of the supports in protective packaging to prevent damage during transportation.
Shipment of the finished products to the customer, along with installation instructions and any necessary tools.
Technical Support and After-Sales Service:
Ongoing technical support for installation and troubleshooting.
Warranty coverage for defects in materials and workmanship.
Replacement parts and repair services as needed.
Q: What materials are used in the production of the bracket and cover?A: The bracket and cover are made from high-quality bronze, which provides excellent durability, corrosion resistance, and thermal stability. This material choice ensures the components can withstand harsh environments and maintain their structural integrity over time.
Q: Can the bracket and cover be customized to fit specific battery models?A: Yes, the bracket and cover are fully customizable. Our engineering team works closely with customers to design components that precisely fit their specific battery models, ensuring a secure and optimized installation. We use advanced CAD software to create custom designs tailored to individual needs.
Q: How does the injection molding process ensure the quality of the bracket and cover?A: The injection molding process uses high-pressure injection to form the bronze parts, ensuring uniform thickness and consistent quality across each unit. Advanced tooling and precise temperature control during the molding process help to minimize defects and ensure the structural integrity of the bracket and cover. Post-molding inspections and quality assurance measures further guarantee the reliability of the components.
Customize Injection Molding New Energy Power Battery Bronze Fixed Bracket Plus Cover
Customizability:
Tailored to specific battery module configurations, ensuring a precise fit and compatibility with various battery systems.
Customizable features allow for the inclusion of mounting points, cable routing, and other components specific to the battery system.
Durability:
Made from high-quality bronze materials that are known for their strength and corrosion resistance, ensuring long-lasting performance.
Robust construction withstands the rigors of vehicular use and environmental exposures.
Lightweight Construction:
Utilizes lightweight bronze materials that are significantly lighter than traditional metallic brackets, reducing overall vehicle weight and improving fuel efficiency or range in electric vehicles.
Safety Enhancements:
Incorporates safety features such as insulating layers and grounding connections to minimize the risk of electrical shorts and sparks.
Helps in dissipating heat away from critical components, reducing the risk of overheating and potential fire hazards.
Ease of Installation and Maintenance:
Designed with quick-release mechanisms and alignment guides to simplify the installation and maintenance process.
Allows for easy access to internal components for inspection and repair without compromising structural integrity.
Cost-Effective:
Injection molding provides a cost-effective method for producing complex geometries with high precision.
The use of lightweight materials reduces the overall cost by minimizing material usage and transportation costs.
The process of creating the Customize Injection Molding New Energy Power Battery Bronze Fixed Bracket Plus Cover involves several key steps that ensure the final product meets the highest standards of quality and functionality. Here's a detailed overview of the work process:
Design and Conceptualization:
The project begins with a thorough understanding of the customer's requirements, including the dimensions, load-bearing capacity, and specific environmental conditions the bracket will be subjected to.
Using CAD (Computer-Aided Design) software, our engineering team designs a 3D model of the bracket, incorporating features such as mounting points, reinforcement ribs, and cooling channels if necessary.
The cover is also designed to fit snugly over the battery, providing additional protection from external elements.
Material Selection:
Bronze is selected for its excellent mechanical properties, including high strength, corrosion resistance, and good thermal conductivity, which are crucial for battery brackets.
The exact type of bronze alloy is chosen based on the specific application and performance requirements.
Tooling and Mold Making:
A mold is fabricated using high-precision CNC machines, ensuring the highest level of detail and repeatability.
The mold is designed to accommodate the complex geometry of the bracket and cover, allowing for efficient material flow during the injection process.
Injection Molding:
Molten bronze is injected into the mold under high pressure, filling the cavity and forming the bracket and cover.
The mold is cooled to solidify the metal, and the parts are ejected once they have hardened sufficiently.
Post-Processing:
The parts undergo secondary operations such as trimming excess flash, deburring, and surface finishing to achieve the desired finish and tolerances.
Any necessary machining operations are performed to create threaded holes or other features not achievable during the injection process.
Quality Assurance:
Each bracket and cover undergoes rigorous inspection to ensure compliance with the design specifications and quality standards.
Non-destructive testing methods may be employed to check for internal defects and verify the integrity of the parts.
Assembly and Testing:
The bracket and cover are assembled together, ensuring a secure fit and alignment.
The assembled unit is subjected to functional tests to verify its performance under simulated operating conditions.
Packaging and Delivery:
Once the bracket and cover pass all quality checks, they are carefully packaged to prevent damage during transportation.
The finished product is delivered to the customer, along with any required documentation such as test reports and certifications.
By following this meticulous work process, we ensure that every Customize Injection Molding New Energy Power Battery Bronze Fixed Bracket Plus Cover is manufactured to the highest standards, providing reliable and durable support for new energy power batteries in various applications.
Application Scenarios
Electric Vehicles (EVs):
Used in the battery packs of electric vehicles to secure and protect the battery modules.
Facilitates easy access for maintenance and replacement of individual battery cells.
Hybrid Electric Vehicles (HEVs):
Essential for securing high voltage battery packs in hybrid electric vehicles during routine maintenance and repairs.
Provides a stable and secure mounting solution for the battery system.
Stationary Energy Storage Systems:
Ideal for securing battery modules in stationary energy storage applications where high voltage batteries need to be serviced or replaced.
Ensures stability and safety in industrial and residential settings.
Military and Specialized Vehicles:
Suitable for vehicles requiring specialized battery mounting solutions due to unique operational requirements.
Offers robust and reliable support in challenging environments.
Design and Prototyping:
Collaboration with customers to understand specific requirements and design parameters.
Development of 3D models and engineering drawings using advanced CAD software.
Material Selection:
Expert advice on selecting the most appropriate bronze alloys for the specific application and environmental conditions.
Mold Design and Prototyping:
Design of custom molds using CAD/CAM software to ensure accuracy and precision.
Creation of initial prototypes through rapid prototyping methods to validate the design and functionality.
Injection Molding:
Preparation of the injection molding machine with the selected material.
Injection of molten material into the mold cavity under controlled conditions.
Cooling of the part until it solidifies and ejection from the mold.
Post-Processing:
Trimming of any excess material or flash from the molded part.
Performance of secondary operations, such as drilling holes or adding additional components.
Surface finishing treatments to improve aesthetics and durability.
Quality Control:
Inspection of each part for defects, dimensional accuracy, and compliance with specifications.
Functional testing to ensure the bracket and cover can withstand the mechanical stresses associated with battery mounting and extraction.
Assembly and Testing:
Assembly of the bracket and cover onto the battery modules, ensuring proper fit and alignment.
Testing of the assembled units for electrical insulation, mechanical strength, and ease of extraction.
Packaging and Delivery:
Packaging of the supports in protective packaging to prevent damage during transportation.
Shipment of the finished products to the customer, along with installation instructions and any necessary tools.
Technical Support and After-Sales Service:
Ongoing technical support for installation and troubleshooting.
Warranty coverage for defects in materials and workmanship.
Replacement parts and repair services as needed.
Q: What materials are used in the production of the bracket and cover?A: The bracket and cover are made from high-quality bronze, which provides excellent durability, corrosion resistance, and thermal stability. This material choice ensures the components can withstand harsh environments and maintain their structural integrity over time.
Q: Can the bracket and cover be customized to fit specific battery models?A: Yes, the bracket and cover are fully customizable. Our engineering team works closely with customers to design components that precisely fit their specific battery models, ensuring a secure and optimized installation. We use advanced CAD software to create custom designs tailored to individual needs.
Q: How does the injection molding process ensure the quality of the bracket and cover?A: The injection molding process uses high-pressure injection to form the bronze parts, ensuring uniform thickness and consistent quality across each unit. Advanced tooling and precise temperature control during the molding process help to minimize defects and ensure the structural integrity of the bracket and cover. Post-molding inspections and quality assurance measures further guarantee the reliability of the components.
