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CN1-80T Metal Sheet Stamping Press Machine

The CN1-80T Metal Sheet Stamping Press Machine is a high-performance industrial press designed for precision metal stamping and forming applications.
  • ARIDA- CN1-80T

  • ARIDA

  • 8462109000

  • CN1-80T Metal Sheet Stamping Press Machine

  • Copper, metal materials

  • Local Service/Online Service

  • High Speed Punch Machine

  • Hot

  • Electricity

  • GS, CE, RoHS, ISO 9001

  • 12 months

  • Semi-Open Punch

  • Single Action

  • Crank Press

  • Electric Power Transmission

  • Standard Export Packing

  • ARIDA

  • China

  • High precision

  • Worldwide

  • Yes

Availability:
Quantity:
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CN1-80T Press Machine

CN1-80T Metal Sheet Stamping Press Machine

The CN1-80T Metal Sheet Stamping Press Machine is a high-performance industrial press designed for precision metal stamping and forming applications. With a maximum force capacity of 80 tons (160,000 pounds), this machine is engineered to handle a wide range of materials, including steel, aluminum, and other metals. It is equipped with advanced control systems and safety features to ensure high precision, reliability, and operator safety. The CN1-80T is ideal for high-volume production environments and is commonly used in industries such as automotive, aerospace, electronics, and appliance manufacturing for tasks such as sheet metal forming, component stamping, and precision part production. Its robust construction and high-speed operation make it a versatile and efficient tool for meeting the demanding requirements of modern manufacturing.


Precision Capabilities


Precision Capabilities of the CN1-80T Metal Sheet Stamping Press Machine

  1. Tight Tolerances:

    • High Accuracy: The machine is capable of achieving very tight tolerances, typically within ±0.01 mm (±0.0004 inches), ensuring that each stamped part meets exact specifications.

    • Consistent Quality: Advanced control systems and high-precision mechanisms ensure that every part produced is of consistent quality, reducing the need for post-processing and rework.

  2. Advanced Control Systems:

    • PLC/CNC Control: The machine is equipped with Programmable Logic Controllers (PLC) or Computer Numerical Control (CNC) systems that provide precise control over the stamping process. These systems can be programmed to execute complex operations with high accuracy.

    • Real-Time Monitoring: Sensors and monitoring systems provide real-time data on machine performance and part quality, allowing for immediate adjustments to maintain precision.

  3. Precision Guiding Mechanisms:

    • Linear Guides and Ball Screws: The use of linear guides and ball screws ensures smooth and precise movement of the ram and other moving parts, minimizing any deviations or errors.

    • Hydraulic Precision: The hydraulic system is designed to provide consistent and controlled force application, ensuring that the press can achieve the desired precision during operation.

  4. Die and Tooling Precision:

    • Interchangeable Dies: The machine supports interchangeable dies and tooling, which can be precisely aligned and adjusted to ensure accurate stamping and forming.

    • Tooling Quality: High-quality tooling and dies are essential for maintaining precision. The machine is designed to work with precision-ground dies and tools to achieve the best results.

  5. Calibration and Adjustment:

    • Regular Calibration: The machine can be regularly calibrated to ensure that it maintains its precision over time. This involves adjusting the control systems, guiding mechanisms, and other components to compensate for wear and tear.

    • Adjustable Settings: Operators can fine-tune settings such as stroke length, speed, and force to optimize the precision of the stamping process for different materials and applications.

  6. Quality Assurance:

    • Inspection Systems: Integrated inspection systems can be used to verify the quality and precision of the stamped parts. These systems can detect any deviations from the specified dimensions and provide feedback for adjustments.

    • Traceability: Detailed records and logs help track production data, ensuring traceability and compliance with quality standards.


key safety features

1. Emergency Stop (E-Stop) Buttons

  • Multiple Locations: E-stop buttons are strategically placed around the machine to allow operators to quickly stop the machine in case of an emergency.

  • Immediate Shutdown: Pressing an E-stop button immediately cuts power to the machine, bringing it to a safe halt.

2. Light Curtains

  • Optical Barriers: Light curtains create an invisible barrier around the dangerous areas of the machine. If the light curtain is broken (e.g., by an operator's hand), the machine stops immediately.

  • Adjustable Sensitivity: Some light curtains can be adjusted to different sensitivity levels to accommodate various production needs.

3. Pressure-Sensitive Mats

  • Floor Sensors: Pressure-sensitive mats are placed on the floor around the machine to detect the presence of operators or other objects. If the mat is stepped on, the machine stops to prevent accidents.

  • Instant Response: These mats provide an immediate response to ensure the safety of personnel.

4. Safety Interlocks

  • Guard Interlocks: Safety interlocks on machine guards ensure that the machine cannot be started or will stop if the guard is opened or removed.

  • Access Control: Interlocks can also control access to hazardous areas, preventing unauthorized entry.

5. Control System Redundancy

  • Dual Channel Systems: Some control systems use dual-channel redundancy to ensure that if one channel fails, the other can still safely stop the machine.

  • Fault Detection: The control system continuously monitors for faults and can automatically shut down the machine if a critical issue is detected.

6. Operator Interface and Displays

  • User-Friendly Controls: The control panel is designed to be intuitive and user-friendly, with clear indicators and warnings.

  • Real-Time Monitoring: Displays provide real-time information on machine status, allowing operators to quickly identify and address issues.

7. Programmable Logic Controller (PLC)

  • Advanced Control: A PLC manages the machine's operations, ensuring that all movements and actions are precisely controlled and monitored.

  • Safety Programming: The PLC can be programmed with safety protocols and limits to prevent unsafe conditions.

8. Limit Switches and Sensors

  • Position Sensing: Limit switches and sensors are used to monitor the position of moving parts and ensure they do not exceed safe limits.

  • Speed and Force Monitoring: Sensors can monitor the speed and force applied by the press to prevent overloading and ensure consistent performance.

9. Safe Start Control

  • Two-Hand Control: Two-hand control systems require the operator to use both hands to start the machine, reducing the risk of accidental activation.

  • Cycle Control: These systems ensure that the machine only starts when both hands are in a safe position.

10. Maintenance and Diagnostic Features

  • Self-Diagnostics: The control system can perform self-diagnostic checks to identify and report potential issues before they become critical.

  • Maintenance Alerts: The system can alert operators when maintenance is due, helping to prevent breakdowns and ensure the machine remains in good working condition.

11. Training and Documentation

  • Operator Training: Comprehensive training programs ensure that operators understand how to use the machine safely and effectively.

  • User Manuals and Guides: Detailed user manuals and safety guides provide clear instructions and safety protocols.

12. Protective Guards and Shields

  • Physical Barriers: Protective guards and shields are installed to prevent operators from coming into contact with moving parts and hazardous areas.

  • Dust and Debris Control: Shields can also help contain dust and debris, maintaining a clean and safe work environment.

13. Noise Reduction Measures

  • Sound Dampening: The machine may be equipped with sound dampening materials to reduce noise levels and protect operators' hearing.

  • Enclosures: Optional enclosures can further reduce noise and isolate the machine from the surrounding environment.

14. Regular Inspections and Maintenance

  • Pre-Operation Checks: Daily pre-operation inspections are recommended to ensure all safety features are functioning correctly.

  • Scheduled Maintenance: Regular maintenance schedules help identify and address potential issues before they become safety hazards.


FAQ

FAQ 1: What is the maximum force capacity of the CN1-80T Metal Sheet Stamping Press Machine?

Answer: The CN1-80T Metal Sheet Stamping Press Machine has a maximum force capacity of 80 tons (160,000 pounds), making it suitable for heavy-duty stamping and forming applications.

FAQ 2: How does the CN1-80T ensure high precision in its operations?

Answer: The CN1-80T features advanced control systems, precision guiding mechanisms, and tight tolerances, typically within ±0.01 mm (±0.0004 inches), ensuring high accuracy and consistent quality in every stamped part.

FAQ 3: What safety features does the CN1-80T include?

Answer: The CN1-80T includes multiple safety features such as emergency stop buttons, light curtains, pressure-sensitive mats, safety interlocks, and two-hand control systems to ensure operator safety and prevent accidents.

FAQ 4: How fast can the CN1-80T operate?

Answer: The CN1-80T can operate at a stroke rate of up to 600 strokes per minute (SPM), providing high productivity and efficiency in high-volume production environments.

FAQ 5: What types of materials can the CN1-80T handle?

Answer: The CN1-80T is versatile and can handle a wide range of materials, including steel, aluminum, and other metals, making it suitable for various industries such as automotive, aerospace, and electronics.


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