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Automatic Semi-tublar Blind Rivet Heading Machine

The Automatic Semi-tubular Blind Rivet Heading Machine is a specialized piece of industrial equipment used in the manufacturing and assembly processes, particularly for the production of semi-tubular blind rivets. 
  • Rivet Heading Machine

  • ARIDA

  • 8463900090

  • Cold Forging

  • Iron

  • Fastener Machine

  • Cold Forging

  • High Rigidity and Precision

  • ISO, GS, RoHS, CE

  • One year

  • Forging

  • Gravity Casting

  • Standard exporting package

  • ARIDA

  • China

  • High Precision

  • Brand new

  • Motor

  • Worldwide

  • yes

  • With Decoiler

Availability:
Quantity:
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Model Max cut length(mm) Max cut diameter(mm) The main slide stroke(mm) Main motor(kw, poles) The oil pump(kw) Productivity(pcs/min) Machine weight(ton) Machine dimension(m)
MB10-140C 140 φ12 256 7.5,8 0.8 35-45 8.3 4.8 x 1.9 x 1.9
MB10-80C / B 80 φ12 150 7.5,6 0.8 50-70 6.6 4.4 x 1.9 x 1.9
MB8-140C / B 140 φ10 256 5.5,8 0.4 35-45 6.6 3.8 x 1.6 x 1.7
MB8-100C / B 100 φ10 177 5.5,6 0.4 50-70 4.5 3.8 x 1.5 x 1.5
MB6-140C/B 140 φ8 208 4,8 0.4 40-55 3.7 3.5 x 1.5 x 1.4
MB6-100C/B 100 φ8 130 4,6 0.4 60-90 3 2.6 x 1.35 x 1.4
MB5-80C/B 60 φ6 110 1.5,6 0.4 70-110 1.9 2 x 1.1 x 1.1
MB5-60C/B 80 φ6 92 1.5,6 0.4 70-110 2 2 x 1.1 x 1.1



Sample Display
铆钉1
铆钉2
铆钉3
铆钉4

Types of Rivets

  1. Solid Rivets:

    • Description: Also known as round head rivets, these are the simplest and most common type. They consist of a smooth cylindrical shaft with a head on one end.

    • Application: Widely used in construction, automotive, and aerospace industries for joining metal sheets.

    • Installation: Typically installed using a rivet gun or hammer and a bucking bar.

  2. Blind Rivets (Pop Rivets):

    • Description: These rivets can be installed from one side of the workpiece, making them ideal for situations where access to both sides is not possible.

    • Structure: Consists of a hollow tube with a mandrel through the center. When the mandrel is pulled, it expands the rivet body and cuts off the excess mandrel.

    • Application: Common in sheet metal, furniture, and electronics.

    • Installation: Installed using a special tool called a rivet gun.

  3. Semi-Tubular Rivets:

    • Description: Similar to solid rivets but with a hollow, partially open end.

    • Application: Used in applications requiring a strong, permanent joint but with easier installation than solid rivets.

    • Installation: Typically set using a riveting tool that flattens the open end.

  4. Structural Rivets:

    • Description: Larger and stronger than standard rivets, designed for heavy-duty applications.

    • Application: Used in bridge construction, shipbuilding, and other structural applications.

    • Installation: Often require specialized tools and equipment.

  5. Self-Piercing Rivets:

    • Description: These rivets can pierce through the material being joined without pre-drilling holes.

    • Application: Common in automotive and appliance manufacturing.

    • Installation: Requires a self-piercing rivet tool.



Brief Introduction
Tail hole heading machine



Automatic Semi-tublar Blind Rivet Heading Machine

The Automatic Semi-tublar Blind Rivet Heading Machines are designed to automate the process of forming or "heading" rivets, which significantly increases efficiency and consistency in the production line.

Semi-tubular blind rivets are widely used in various industries, including automotive, aerospace, construction, and electronics, where they provide strong, reliable fastening solutions without the need for access to both sides of the material being joined.

Overall, an Automatic Semi-tubular Blind Rivet Heading Machine is a valuable asset in any manufacturing environment where high-quality, consistent rivet production is required.


Key Features


  1. Automation: The machine automates the process of creating rivets, reducing the need for manual labor and increasing production speed and accuracy.

  2. Precision: It ensures that each rivet is formed with high precision, maintaining consistent quality across all products.

  3. Versatility: Capable of producing various sizes and types of semi-tubular blind rivets, making it suitable for different applications and industries.

  4. Efficiency: High-speed operation allows for rapid production cycles, which can be crucial in meeting high-volume demands.

  5. Safety: Incorporates safety features to protect operators from potential hazards during the manufacturing process.

  6. Material Handling: Equipped with mechanisms to handle raw materials and finished products efficiently, such as automatic feeding systems and collection bins.

  7. Adjustability: Settings can be adjusted to accommodate different specifications and requirements, allowing for customization of the rivet dimensions and properties.

  8. Maintenance: Designed for easy maintenance, with accessible components and user-friendly interfaces for troubleshooting and routine checks.

  9. Integration: Can often be integrated into larger manufacturing systems, allowing for seamless operation within an existing production line.


Advantages of rivets


  1. Strength: Rivets provide strong, durable joints that can withstand significant stress and vibration.

  2. Reliability: Once installed, rivets are unlikely to come loose or fail under normal conditions.

  3. Corrosion Resistance: Many rivets are made from corrosion-resistant materials like stainless steel or aluminum.

  4. Aesthetic Appeal: Rivets can provide a clean, professional appearance, especially when used in visible areas.

  5. Non-Magnetic: Some rivets, particularly those made from non-ferrous materials, are non-magnetic, making them suitable for electronic and magnetic-sensitive applications.


Maintenance Tips


  • Regularly inspect and clean the machine to prevent wear and tear.

  • Lubricate moving parts as recommended by the manufacturer.

  • Train operators to follow safety protocols and proper usage guidelines.

  • Perform routine maintenance checks to identify and address issues early.




General Information

Q1: What is an Automatic Semi-tubular Blind Rivet Heading Machine?

A1: An Automatic Semi-tubular Blind Rivet Heading Machine is a specialized industrial equipment designed to automate the process of forming semi-tubular blind rivets. It ensures high precision, consistency, and efficiency in the production of rivets.

Operation and Usage

Q2: How does the machine work?

A2: The machine operates by automatically feeding raw material (usually wire) into the system. It then cuts the wire to the desired length, forms the rivet head, and ejects the finished rivet. The entire process is controlled by a computer or programmable logic controller (PLC).

Q3: What materials can the machine handle?

A3: The machine can handle a variety of materials, including steel, aluminum, brass, and other metals, depending on the specific model and configuration.

Q4: Can the machine produce different sizes of rivets?

A4: Yes, the machine can be adjusted to produce different sizes and lengths of semi-tubular blind rivets. This is typically done by changing the die and punch sets and adjusting the settings in the control panel.

Maintenance and Safety

Q5: How do I maintain the machine?

A5: Regular maintenance includes cleaning the machine, lubricating moving parts, checking for wear and tear, and replacing worn components. Refer to the manufacturer's manual for specific maintenance procedures and schedules.

Q6: What safety features does the machine have?

A6: The machine typically includes safety features such as emergency stop buttons, protective guards, and interlocks to prevent accidental operation. Operators should always follow safety protocols and wear appropriate personal protective equipment (PPE).

Production and Efficiency

Q7: What is the production capacity of the machine?

A7: The production capacity varies depending on the model and configuration. Some machines can produce several thousand rivets per hour. Check the specifications provided by the manufacturer for precise details.

Q8: How accurate is the machine in terms of rivet dimensions?

A8: Modern Automatic Semi-tubular Blind Rivet Heading Machines are highly accurate, with tolerances typically within ±0.1 mm. Precision can be further enhanced by regular calibration and maintenance.

Technical Support and Troubleshooting

Q9: What kind of technical support are available?

A9: Most manufacturers offer technical support, including installation assistance, operator training, and troubleshooting services. Some may also provide remote diagnostics and software updates.

Q10: What are common issues and how to troubleshoot them?

A10: Common issues include:

  • Feeding Problems: Ensure the material is properly aligned and the feed mechanism is clean.

  • Cutting Issues: Check the cutting blades for wear and replace if necessary.

  • Forming Defects: Adjust the die and punch settings and ensure they are properly aligned.

  • Machine Malfunctions: Refer to the operator manual for troubleshooting steps or contact the manufacturer for support.

Cost and Investment

Q11: What is the cost of the machine?

A11: The cost varies based on the brand, model, and features. Prices can range from several thousand to tens of thousands of dollars. Contact manufacturers or suppliers for specific pricing information.

Q12: What are the long-term benefits of investing in this machine?

A12: Long-term benefits include increased production efficiency, reduced labor costs, improved product quality, and the ability to meet high-volume production demands consistently.

Training and Operation

Q13: Do I need special training to operate the machine?

A13: Yes, operators should receive proper training to understand the machine's operation, safety protocols, and maintenance procedures. Many manufacturers offer training programs or on-site training sessions.

Q14: Are there any specific operating conditions or environments required?

A14: The machine should be operated in a clean, dry environment with stable temperature and humidity levels. Ensure adequate ventilation and proper electrical supply to avoid operational issues.

Customization and Flexibility

Q15: Can the machine be customized for specific requirements?

A15: Many manufacturers offer customization options, such as different die sizes, additional feeding systems, and specialized software. Contact the manufacturer to discuss your specific needs.

Q16: How flexible is the machine in handling different types of rivets?

A16: The machine is generally quite flexible and can handle various types of semi-tubular blind rivets. However, significant changes in rivet size or material may require adjustments to the machine setup and tooling.


Customer 1: John M. (Manufacturing Manager)

Rating: 5/5

Comment:"We recently purchased the Automatic Semi-tubular Blind Rivet Heading Machine from XYZ Manufacturing, and it has been a game-changer for our production line. The machine is incredibly efficient, producing up to 3,000 rivets per hour with consistent quality. The setup was straightforward, and the training provided by the manufacturer was excellent. The machine's precision is top-notch, and we've seen a significant reduction in rejects. Highly recommend!"


Customer 2: Sarah L. (Production Engineer)

Rating: 4.5/5

Comment:"The Automatic Semi-tubular Blind Rivet Heading Machine has greatly improved our production workflow. It's easy to operate and maintain, and the built-in safety features give us peace of mind. The machine can handle different materials and sizes, which is a huge plus for our diverse product line. We did experience a minor issue with the feeding mechanism initially, but the technical support team was very responsive and resolved it quickly. Overall, a great investment."


Customer 3: Mike T. (Plant Manager)

Rating: 3.5/5

Comment:"The Automatic Semi-tubular Blind Rivet Heading Machine has been functional, but it hasn't met all our expectations. While the initial setup was smooth, we've had to make frequent adjustments to the die and punch settings to maintain quality. The machine's speed is good, but we've noticed occasional inconsistencies in the rivet dimensions. The technical support is helpful, but we wish the machine were more user-friendly out of the box."

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