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Custom Solid Laminated Copper Flexible Busbar for New Energy Vehicle Battery Connection

The Custom Solid Laminated Copper Flexible Busbar for New Energy Vehicle Battery Connection is a critical component in the power distribution systems of new energy vehicles.
  • Nickel-49

  • ARIDA

  • 2024101605

  • >99.99% nickel

  • Local Service/Online Service

  • Nickel Plate

  • Stamping, Bending, Welding, Electroplating

  • Electricity

  • JIS, GB, BS, ASTM

  • 12 months

  • Electric Power Transmission

  • Standard Export Packing

  • Acoording to Client's Require to Provide Model

  • ARIDA

  • China

  • Solder The Nickel Sheet Onto Brass Sheet

  • High precision

  • Worldwide

  • Yes

Availability:
Quantity:
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Main Product


Custom Solid Laminated Copper Flexible Busbar for New Energy Vehicle Battery Connection5

The Custom Solid Laminated Copper Flexible Busbar for New Energy Vehicle Battery Connection is a specialized electrical component designed to facilitate efficient and reliable connections within the battery packs of new energy vehicles (NEVs). This busbar is crafted from high-purity copper, laminated to enhance flexibility and durability while ensuring optimal electrical conductivity and minimal energy loss. The flexible design allows it to be easily shaped and adapted to fit various installation requirements, making it highly versatile for different battery pack configurations.

Product Description

Nickel Sheet for Battery Specification


Name
CS welding nickel tab nickel plated steel sheet
Material
nickel plated steel
dimension
Customized according to customers
Application
Battery Pack Connector. for lithium battery, prismatic battery
Craft
Solder the Nickel Sheet onto Brass Sheet.
Colour
Customizable
weight
Customized according to customers
Apply
Electric Power Transmission
Manufacturer
ARDIA
Place Of Origin
Guangdong,China
Processing Method
Stamping, bending, welding, electroplating
Key Components Features


  • Material:

    • Conductor: High-purity copper (Cu-ETP) for superior electrical conductivity and low resistivity.

    • Lamination: Multiple layers of copper sheets bonded together to enhance flexibility and mechanical strength.

    • Insulation: High-temperature resistant insulation (PVC or silicone rubber) to ensure safety and prevent electrical hazards.

  • Design:

    • Flexibility: The busbar is designed with multiple segments or a single continuous piece with flexible joints, allowing it to be easily bent and shaped to fit specific installation requirements.

    • Customizable Terminals: Integrated terminals and connection points that can be customized to fit different battery pack designs.

  • Customization:

    • Length and Size: Available in various lengths, widths, and thicknesses to meet specific project needs.

    • Configuration: Customizable terminal and tab positions to ensure compatibility with existing systems.

    • Insulation Types: Choice of insulation materials, such as PVC or silicone rubber, to suit various environmental conditions.

    • Color Coding: Optional color coding for easy identification and organization


 Advantages
  • High Conductivity: Ensures minimal electrical resistance and heat generation, leading to efficient power transmission.

  • Durability: Robust construction with high-tensile strength materials, ensuring long-term performance and reliability.

  • Flexibility: Easy to bend and shape, making installation in tight spaces and complex layouts simple.

  • Reliability: Secure and stable connections, reducing the risk of electrical failures.

  • Customizable: Tailored to specific project requirements, reducing waste and optimizing material usage.

  • Safety: High-temperature resistant insulation and robust design enhance safety in various operating conditions.


Applications
  • New Energy Vehicles (NEVs): Ideal for electric vehicles (EVs), hybrid electric vehicles (HEVs), and plug-in hybrid electric vehicles (PHEVs).

  • Battery Packs: Essential for energy storage systems and portable electronic devices where reliable and efficient power distribution is crucial.

  • Power Systems: Suitable for renewable energy systems and industrial power distribution where high conductivity and durability are required.

Material Specifications


  • Conductor Material: High-purity copper (Cu-ETP) with a minimum purity of 99.9%, ensuring excellent electrical conductivity and low resistivity.

  • Lamination: Multiple layers of copper sheets bonded together using high-strength, high-temperature resistant adhesive to enhance flexibility and mechanical strength.

  • Insulation: High-temperature resistant insulation made from materials such as PVC or silicone rubber, designed to withstand temperatures ranging from -40°C to 150°C.

  • Nickel Plating: Optional nickel plating on the connection points to prevent corrosion and ensure low-resistance, secure connections.

  • Dimensions:

    • Width: Customizable (typically 10mm to 200mm)

    • Thickness: Customizable (typically 0.5mm to 10mm)

    • Length: Customizable (up to 10 meters per segment)

  • Electrical Properties:

    • Current Rating: Up to 3000A (depending on size and configuration)

    • Voltage Rating: Up to 1000V AC/DC

  • Mechanical Properties:

    • Flexibility: Multiple segments or a single continuous piece with flexible joints, allowing for easy bending and shaping.

    • Tensile Strength: High tensile strength to withstand mechanical stress


Customzation Features
  • Length and Size: Available in various lengths, widths, and thicknesses to meet specific project needs.

  • Configuration: Customizable terminal and tab positions to ensure compatibility with different battery pack designs.

  • Insulation Types: Choice of insulation materials, such as PVC or silicone rubber, to suit various environmental conditions.

  • Color Coding: Optional color coding for easy identification and organization.

  • Special Coatings: Anti-corrosion and anti-oxidation treatments to enhance durability and performance.

FAQ

Q1: What is the maximum current rating for the Custom Solid Laminated Copper Flexible Busbar?

  • A1: The maximum current rating can vary depending on the size and configuration, but it can typically handle up to 3000A.

Q2: Can the busbar be installed in tight spaces?

  • A2: Yes, the flexible design allows the busbar to be easily bent and shaped to fit into tight spaces, simplifying installation.

Q3: What is the temperature range for the busbar's operation?

  • A3: The busbar operates effectively within a temperature range of -40°C to 150°C.

Q4: Is the busbar suitable for outdoor environments?

  • A4: Yes, the busbar is designed with corrosion-resistant nickel plating and high-temperature insulation, making it suitable for outdoor use.




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