Copper-Aluminum Welded Busbar
ARIDA
| Quantity: | |
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Design & Engineering
Customized design based on customer application, including voltage, current, and structural requirements.
Material Preparation
Selection of high-conductivity copper and aluminum materials.
Stamping Forming
Precision stamping to achieve the required shape and dimensions.
Ultrasonic Welding
Reliable copper-aluminum joint formed through ultrasonic welding technology to ensure low contact resistance.
Surface Treatment
Nickel plating to enhance corrosion resistance and weldability.
Quality Inspection
Comprehensive electrical, mechanical, and thermal testing to verify performance.
Packaging & Delivery
Secure packaging to prevent damage during transportation.
U-Shaped Structure with Dual Mounting Surfaces
Composite Structure with Dot-like Texture
| Parameter | Description |
|---|---|
| Working Voltage | 0 – 20KV |
| Rated Current | 0 – 4000A |
| Product Structure | Stamped forming, copper-aluminum ultrasonic welding |
| Flame Retardant Rating | UL94-V0 |
| Conductor Material | Copper, Aluminum |
| Surface Treatment | Nickel plating |
| Operating Temperature | -40℃ – 105℃ |
| Temperature Rise | ≤30K under rated current |
| Applications | EV battery modules, energy storage battery modules, positive & negative terminals |
Rail Transit
Photovoltaic Inverter
Wind Power Converter
New Energy Electric Vehicle
Communications & Data Sector
Power Electronics
Q1: What welding technology is used for copper-aluminum connection?
A: We use ultrasonic welding, which creates a strong, low-resistance bond between copper and aluminum without the need for additional materials.
Q2: Can this product be customized for different current ratings?
A: Yes, the design can be customized to meet specific voltage, current, and dimensional requirements based on the application.
Q3: What surface treatment is applied?
A: The conductors are nickel-plated to improve corrosion resistance and ensure reliable soldering or bolted connections.
Q4: Is this product suitable for high-temperature environments?
A: Yes, it operates within a temperature range of -40℃ to 105℃, making it suitable for harsh automotive and energy storage applications.
Q5: What certifications does this product meet?
A: The product complies with UL94-V0 flame retardant standards and is manufactured under ISO-certified quality management systems.
Design & Engineering
Customized design based on customer application, including voltage, current, and structural requirements.
Material Preparation
Selection of high-conductivity copper and aluminum materials.
Stamping Forming
Precision stamping to achieve the required shape and dimensions.
Ultrasonic Welding
Reliable copper-aluminum joint formed through ultrasonic welding technology to ensure low contact resistance.
Surface Treatment
Nickel plating to enhance corrosion resistance and weldability.
Quality Inspection
Comprehensive electrical, mechanical, and thermal testing to verify performance.
Packaging & Delivery
Secure packaging to prevent damage during transportation.
U-Shaped Structure with Dual Mounting Surfaces
Composite Structure with Dot-like Texture
| Parameter | Description |
|---|---|
| Working Voltage | 0 – 20KV |
| Rated Current | 0 – 4000A |
| Product Structure | Stamped forming, copper-aluminum ultrasonic welding |
| Flame Retardant Rating | UL94-V0 |
| Conductor Material | Copper, Aluminum |
| Surface Treatment | Nickel plating |
| Operating Temperature | -40℃ – 105℃ |
| Temperature Rise | ≤30K under rated current |
| Applications | EV battery modules, energy storage battery modules, positive & negative terminals |
Rail Transit
Photovoltaic Inverter
Wind Power Converter
New Energy Electric Vehicle
Communications & Data Sector
Power Electronics
Q1: What welding technology is used for copper-aluminum connection?
A: We use ultrasonic welding, which creates a strong, low-resistance bond between copper and aluminum without the need for additional materials.
Q2: Can this product be customized for different current ratings?
A: Yes, the design can be customized to meet specific voltage, current, and dimensional requirements based on the application.
Q3: What surface treatment is applied?
A: The conductors are nickel-plated to improve corrosion resistance and ensure reliable soldering or bolted connections.
Q4: Is this product suitable for high-temperature environments?
A: Yes, it operates within a temperature range of -40℃ to 105℃, making it suitable for harsh automotive and energy storage applications.
Q5: What certifications does this product meet?
A: The product complies with UL94-V0 flame retardant standards and is manufactured under ISO-certified quality management systems.
