| Quantity: | |
|---|---|
Our high-performance Insulated Copper Busbars are designed to meet the rigorous demands of modern power distribution in Electric Vehicles (EV), Data Centers (OCP), and Renewable Energy systems. With a focus on high conductivity and safety, we provide customized solutions for current ranges from 500A to 3300A. Whether it’s for a battery pack, a cloud server, or a power inverter, our busbars ensure stable power transmission and superior thermal management.
| Material | High Conductivity Copper (T2/C1100) / Aluminum | |||
| Current Range | 500A, 1000A, 1800A, 3300A (Customizable) | |||
| Insulation Method | In-mold Injection (Molding), Powder Coating, Epoxy, PVC | |||
| Surface Treatment | Tin Plating, Nickel Plating, Silver Plating | |||
| Technology | Stamping, Riveting, Laser Welding, Bending | |||
| Application | EV Battery Pack, Solar Inverter, Server OCP, PDU/BDU | |||
| Certification | ISO9001/IATF16949 (suggested to confirm) | |||
| Service | OEM/ODM, Simulation Testing, Mold Design | |||
Copper Solid Busbar:
Material: High-purity copper, which ensures low electrical resistance and high current-carrying capacity.
Function: Acts as a robust and efficient conductor to transfer electrical power between battery cells or modules.
Shrink Plastic Shell:
Material: Heat-shrinkable plastic.
Function: Provides insulation to prevent short circuits and protects the busbar from environmental factors such as moisture, dust, and physical damage.
Custom Fabrication Services:
Tailored Dimensions: The busbar can be fabricated to custom lengths, widths, and thicknesses to fit specific battery configurations.
Connection Points: Customizable locations and types of connection points (e.g., tabs, terminals, solder points) to match the battery pack design.
Current and Voltage Ratings: Customizable to meet the specific requirements of the application, ensuring optimal performance and safety.
Flexibility and Rigidity:
While primarily rigid, the busbar can be designed with flexible sections if needed, allowing for better fit and easier installation in complex battery layouts.
Reliability and Durability:
Designed to withstand harsh operating conditions, ensuring long-term performance and safety in various applications.
Professional OEM/ODM: We provide one-stop customization from your technical drawings (CAD/STEP) to final finished products.
Design Optimization: Our engineering team can assist in optimizing the busbar structure to solve insulation issues and reduce production costs.
Strict Quality Assurance: Every batch undergoes rigorous testing, including insulation resistance, salt spray tests, and dimensional inspection before delivery.
We are a specialized supplier of industrial machinery components and high-precision metal parts based in Guangdong, China. With a deep focus on the new energy and electronics sectors, we provide high-quality copper busbars, nickel tabs, and automated components to global clients. Our strength lies in our ability to bridge top-tier manufacturing capabilities with professional international service, ensuring our clients receive reliable products that meet global standards (like OCP and IATF16949).
Q1: What is a Copper Solid Busbar with Shrink Plastic Shell?
A1: It is a custom-fabricated electrical conductor made from high-purity copper, encased in a heat-shrinkable plastic shell for insulation and protection. It is designed to efficiently connect battery cells or modules in battery packs.
Q2: Can the busbar be customized?
A2: Yes, the busbar can be customized to fit specific dimensions, connection points, and current/voltage ratings to meet the unique requirements of your battery system.
Q3: What are the typical applications for this busbar?
A3: It is commonly used in electric vehicles (EVs), hybrid electric vehicles (HEVs), energy storage systems (ESS), renewable energy systems, and industrial battery packs.
Q4: What is a Copper Solid Busbar with Shrink Plastic Shell?
A4: A Copper Solid Busbar with Shrink Plastic Shell is a custom-fabricated electrical conductor designed to connect battery cells or modules in battery packs. It is made from high-purity copper for excellent conductivity and is encased in a heat-shrinkable plastic shell for insulation and protection.
