Precision Engineered High Voltage Extraction Support for New Energy Batteries

Key Characteristics:

1. Precision Engineering: The extraction support is crafted using state-of-the-art injection molding techniques, ensuring a precise and consistent shape that aligns perfectly with the battery module. This precision is crucial for maintaining the integrity and performance of the battery system.

2. Customizability: The extraction support can be customized according to specific customer requirements, including size, shape, and additional safety features. This customization ensures a perfect fit and alignment with the battery module, improving overall performance and safety.

3. Advanced Materials: High-quality materials, such as lightweight bronze, are used in the construction of the extraction support. These materials offer exceptional durability, resistance to corrosion, and thermal stability, making them ideal for high-voltage applications.

4. Safety Features: The extraction support is designed with safety features that protect both the battery and personnel handling it. This includes insulation and protective barriers that reduce the risk of electrical accidents during maintenance operations.

5. Efficient Extraction: The support is engineered to facilitate quick and secure installation and removal of high-voltage batteries, streamlining maintenance and replacement procedures and minimizing downtime.

6. Compatibility: The extraction support is compatible with a wide range of high-voltage battery systems, making it a versatile solution for various industries.

Purpose:

The Precision Engineered High Voltage Extraction Support serves as a critical component in ensuring the safety, reliability, and performance of high-voltage battery systems. Its precise engineering and customizability make it a valuable addition to any application requiring high-voltage battery management, from electric vehicles to renewable energy storage systems.

Application

1. Electric Vehicles (EVs):

• Battery packs in electric cars, buses, and trucks benefit from precision-engineered high-voltage extraction supports that secure cells and modules, manage high-voltage cables, and provide strain relief.

2. Renewable Energy Storage Systems:

• Grid-scale battery storage systems use these supports to manage high-voltage connections safely and efficiently.

3. Portable Energy Devices:

• Portable power stations and generators rely on these supports to manage the internal battery connections securely and efficiently.

4. Industrial Applications:

• Heavy machinery, such as construction or mining equipment, uses these supports to protect high-voltage battery systems from harsh environmental conditions and physical stresses.

5. Aerospace:

• Electric aircraft and drones require precision-engineered supports to ensure reliable performance at high altitudes and under varying temperatures.

6. Marine Applications:

• Electric boats and ships use these supports to manage the complex battery systems required for propulsion and onboard power needs.

7. Military and Defense:

• Unmanned vehicles and other defense applications require secure and reliable battery systems that can withstand extreme conditions.

1. Design and Engineering:

• The design phase begins with understanding the specific requirements of the battery system, including voltage levels, space constraints, and performance goals.

• Computer-Aided Design (CAD) software is used to create detailed models of the support structures.

2. Material Selection:

• Based on the design specifications, appropriate materials are chosen for their electrical insulation properties, thermal conductivity, and mechanical strength.

3. Tooling Preparation:

• Precision tooling is created based on the CAD models to ensure that the manufacturing process produces parts with high accuracy and repeatability.

4. Injection Molding:

• The selected materials are heated and injected into the mold cavity under controlled pressure and temperature.

• The molded parts are then cooled and ejected from the mold.

5. Precision Machining:

• Additional machining processes may be required to achieve the precise dimensions and surface finishes needed for the high-voltage extraction support.

6. Assembly and Integration:

• The finished supports are integrated into the battery system, ensuring proper fit and function.

7. Quality Assurance:

• Rigorous testing, including electrical insulation tests and mechanical stress tests, is conducted to verify compliance with safety and performance criteria.

1. What is the Precision Engineered High Voltage Extraction Support?

• Answer: It is a specialized component designed to provide structural support and facilitate the safe and efficient extraction of high-voltage batteries in applications such as electric vehicles and renewable energy storage systems.

2. Can this extraction support be customized?

• Answer: Yes, the extraction support can be customized according to specific customer requirements, including size, shape, and additional safety features.

3. What materials are used in the construction of the extraction support?

• Answer: High-quality materials, such as lightweight bronze, are used to ensure durability, resistance to corrosion, and thermal stability.

4. How does the extraction support ensure safety during battery extraction?

• Answer: The support is designed with safety features, including insulation and protective barriers, which reduce the risk of electrical accidents during maintenance and replacement procedures.

5. Is the extraction support compatible with various high-voltage battery systems?

• Answer: Yes, the extraction support is compatible with a wide range of high-voltage battery systems, making it a versatile solution for different industries.