Views: 0 Author: Site Editor Publish Time: 2026-01-31 Origin: Site
In the GWh era of battery manufacturing, production managers are obsessed with Takt Time. Yet, often the root cause of frequent alarms and downtime on an automated line isn't the expensive laser welder or the coating machine—it’s a metal stamping part that costs pennies.
As a critical component in Automated Battery Module Assembly, the "machine adaptability" of the interconnect strip directly dictates your line's availability. We have engineered our manufacturing process across three dimensions to ensure your production line runs with the precision of a Swiss watch.
On high-speed pick-and-place machines or odd-form inserters, even a micro-deformation in a tab can cause feeder jams.
We don't just manufacture metal strips; we provide High-Precision Nickel Tabs for SMT (Surface Mount Technology) applications.
Stress-Relief Annealing: We eliminate internal stresses generated during the slitting process. This solves the common issues of "camber" and "warpage" in stamped parts, ensuring the tabs lie perfectly flat in the carrier tape.
Tape and Reel Packaging Solutions: We customize the carrier tape pocket geometry based on your nozzle size. Whether for deep-draw shapes or complex bent parts, we ensure 100% accurate pickup success rates.
In applications requiring Laser Welding Ready Interconnects, stamping oil is the enemy. Residual oil vaporizes instantly under high-temperature lasers, causing spatter that not only leads to defective welds but also contaminates expensive laser protection lenses, forcing unplanned maintenance downtime.
We have introduced semiconductor-grade cleaning standards. Our Ultrasonic Cleaned Nickel Strip undergoes multiple stages of degreasing, rinsing, and drying, achieving a dyne level of >38. This not only extends the maintenance cycle of your welding equipment but also stabilizes your First Pass Yield (FPY) at over 99.9%.
For automated fixtures, a dimensional deviation of just 0.05mm can cause cell positioning failures.
Unlike traditional stamping shops that rely on "Go/No-Go" gauges, we implement SPC (Statistical Process Control). We guarantee that the Micron-Level Stamping Tolerance of critical dimensions is strictly controlled, maintaining a Process Capability Index (CPK) consistently above 1.33. This means whether you purchase the 1st reel or the 10,000th reel, the parts will fit your fixtures perfectly without manual calibration.
